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Master Scheduler

Who We Are:

Challenge’s mission is to manufacture with operational excellence by empowering our employee-owners. As a leading tier 1 supplier of complex metal assemblies for the global automotive industry, we drive innovative solutions for future mobility. We believe the best ideas come from individual unique perspectives. These ideas combined with the teamwork of industry leaders allow us to accomplish any challenge. Our team members take pride in the work we do and embody our core values of safety, ownership, and teamwork every day; they are the true driving force in our operations.

Challenge is proud to be one of the largest employee-owned automotive companies in North America. One of the many benefits of joining the Challenge team is the ESOP program. This program allows Challenge to give shares of the Company to all employee-owners annually. These shares are an additional retirement benefit that will continue to grow during your time at Challenge. Being part of an ESOP means our employee-owners share in Challenge’s success!

Together we own Safety! Challenge is #QualityDriven and #PeoplePowered!

Who We Want:

The primary responsibility of the Master Scheduler is to ensure best practices in demand planning, inventory planning, production planning, and supply planning.  In addition, they will have responsibility to data mine, verify, and escalate to ensure the plant has the necessary inventory levels to support production plans to meet safety stock quantities and ultimately customer demand. The Master Scheduler shall ensure that production schedules are created and completed on time, and within budget. They will have responsibility to assist in supporting the Materials Manager to achieve departmental objectives and customer satisfaction through ensuring delivery and production plans are put in place that will minimize if not eliminate production disruptions. Additionally, the Master Scheduler will have responsibility to monitor outside processes and some tier 2 suppliers to ensure on-time delivery to Challenge.

What You'll Do:

  • Prepare comprehensive production schedules and monitor production execution to master schedule.
  • Prepare overtime schedules to meet customer demand both in the week and weekend for all departments (Press, Weld, Quality Inspection, and Repack).
  • Coordinate with Program Management and Advanced Engineering groups to manage scheduling and inventory requirements for initial runs.
  • Collaborate with intercompany locations on requirement processing into the master schedule.
  • Maximize on time material availability across plant for all projects and departments.
  • Confirm, follow-up, and expedite planned purchase orders to meet required material delivery dates necessary to meet on-time delivery performance to support production requirements.
  • Track critical parts and develop/execute delivery plans to ensure no interruptions or downtime to manufacturing line.
  • Analyze MRP and production schedules to identify potential material shortage issues well in advance and initiate appropriate corrective action and escalation as required.
  • Monitor outsourced processes to ensure delivery to plants in order to ensure production is not disrupted.
  • Monitor inventory levels at Subcontracted processes and ensure production plans of inventory
  • Review long-term forecasts to identify and mitigate possible capacity/material issues and recommend appropriate action
  • Perform ongoing analysis of weekly, monthly and future capacity to optimize product level loading and achieve manufacturing continuity during low and high-volume months.
  • Support Inventory management – reporting inventory levels out as required
  • Manage excess and obsolete inventory including bank builds and buildout requirements.
  • Perform special projects and other related duties as assigned.

When and Where:

This will be a 1st Shift / 6AM-430PM M-F position located at our Plant in Pontiac, MI. 

What You Need to Have:

  • Bachelor’s Degree preferred (major or concentration in Supply Chain Management/Logistics is a strong plus).
  • Experience with Plex Systems ERP strongly preferred.
  • Previous experience in automotive industry preferred.
  • Minimum of three years’ experience in a Materials Planner, Materials Scheduler or closely related role required.
  • Strong understanding and working knowledge of Inventory Control
  • Has high standards of performance for self
  • Takes responsibility for actions, results, and mistakes
  • Is thorough, accurate, and reliable when performing and completing job tasks; demonstrates honesty and integrity in all aspects of work
  • Maintains positive working relationships with all levels of the organization
  • Uses feedback from others to continuously improve performance and work relationships
  • Moves within own and/or other work areas (flexes) to support plant flow
  • Works with sense of urgency to meet needs of external customers and internal processes
  • Maintains knowledge and skills to perform job effectively
  • Has ability to focus on benefits of change and see it as positive; approaches change or newness in constructive/objective manner; views change as learning opportunity
  • Looks for good in others; works collaboratively with others; shares information and knowledge
  • Is at work when scheduled and ensures coverage when absent; takes timely breaks/lunches; uses time wisely
  • Adheres to all company policies and procedures (e.g., employee handbook)
  • Travel required to the customer, other company manufacturing sites, supplier sites, and off-site training may be involved

What We Offer:

We offer a comprehensive benefits package that includes medical, dental, and vision insurance, Health Savings Account with annual employer contributions, Flexible Spending Accounts, company-paid Short-Term Disability and Basic Life, Voluntary Life and LTD, Employer 401k Match, ESOP shares, tuition reimbursement, Referral Bonus Program, Challenge Incentive Program, and paid time off.

Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities, and activities may change at any time with or without notice. Reasonable accommodations can be made to enable individuals with disabilities to perform the essential functions.

Average salary estimate

$70000 / YEARLY (est.)
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$60000K
$80000K

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What You Should Know About Master Scheduler, Challenge Mfg. Company

At Challenge, we're on a mission to revolutionize automotive manufacturing, and we want you to be a part of that! As the Master Scheduler, you’ll play a pivotal role in our operations at our Pontiac, MI location. Your primary focus will be on mastering demand, production, and inventory planning, ensuring we maintain optimum inventory levels that meet customer demands while staying true to our core values of safety, ownership, and teamwork. Imagine preparing comprehensive production schedules that keep our operations running smoothly! You’ll work closely with various departments, from Program Management to Quality Inspection, ensuring that production runs are well-coordinated and efficient. Your data analysis skills will come into play as you monitor material shortages and devise delivery plans, preventing any hiccups in our manufacturing line. You'll also collaborate with our Materials Manager to align production plans with inventory needs for maximum efficiency. We believe that our employee-owners are our greatest asset, which is why you'll have the opportunity to share in our success through our ESOP program. If you have a passion for operational excellence and want to contribute to innovative solutions for future mobility, we would love to hear from you!

Frequently Asked Questions (FAQs) for Master Scheduler Role at Challenge Mfg. Company
What responsibilities does the Master Scheduler have at Challenge?

The Master Scheduler at Challenge has a variety of responsibilities aimed at ensuring efficient production and inventory management. They are responsible for preparing comprehensive production schedules, monitoring production execution, and tracking critical parts to avoid disruptions. This includes coordinating schedules across departments and ensuring timely material availability, as well as analyzing MRP and production schedules to preemptively address material shortages.

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What qualifications are needed to be a Master Scheduler at Challenge?

To be a successful Master Scheduler at Challenge, candidates should ideally hold a Bachelor’s Degree, particularly in Supply Chain Management or Logistics. A minimum of three years’ experience in a related role is required. Familiarity with ERP systems, especially Plex Systems, as well as experience in the automotive industry, will give candidates a competitive edge.

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How does the ESOP program benefit Master Schedulers at Challenge?

Master Schedulers at Challenge benefit greatly from our ESOP program, which allows employee-owners to receive shares of the company annually. This not only serves as an excellent additional retirement benefit but also aligns team members' interests with the overall success of the company, creating a mutually beneficial environment where everyone works towards shared goals.

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What is the working schedule for the Master Scheduler position at Challenge?

The Master Scheduler position at Challenge is a first-shift role, running from 6 AM to 4:30 PM, Monday through Friday. This schedule allows for a consistent work-life balance, enabling team members to engage fully both in their professional responsibilities and personal lives.

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What kind of collaborative work does the Master Scheduler do at Challenge?

The Master Scheduler at Challenge engages in extensive collaboration across various teams. This includes partnering with Program Management and Advanced Engineering to manage scheduling and inventory for new product runs, as well as coordinating with intercompany locations for seamless requirement processing. This teamwork is critical to ensuring timely production and meeting customer demands.

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Common Interview Questions for Master Scheduler
Can you describe your experience with inventory planning as a Master Scheduler?

When answering this question, highlight your previous roles handling inventory levels. Discuss specific methodologies you've used, your familiarity with tools such as ERP systems, and how you have successfully ensured inventory sufficiency in past positions.

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How do you prioritize tasks as a Master Scheduler?

It's essential to showcase your time management skills. Talk about your process for assessing urgency and importance, perhaps mentioning any tools or strategies you employ to keep track of multiple schedules and deadlines.

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What steps would you take to analyze potential material shortages?

Emphasize your proactive approach by describing how you analyze production schedules and data. Mention specific tools or methodologies and how past actions prevented material shortages or production disruptions.

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How do you handle communication with other departments?

Discuss the importance of open communication lines with departments such as Manufacturing, Quality Inspection, and Program Management. Share examples of how successful collaborations have led to improved production outcomes.

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In what ways do you ensure on-time delivery of materials?

Detail your strategies for tracking purchase orders, planning for critical parts, and coordinating with suppliers. Provide examples from your experience showcasing your effectiveness in ensuring on-time material delivery.

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What experience do you have with scheduling software or ERP systems?

Reflect on your familiarity with scheduling software and any specific ERP systems like Plex. Explain how you've utilized these technologies to streamline processes and enhance efficiency in previous roles.

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How would you respond to unexpected changes in production plans?

Detail your flexibility and problem-solving skills. Describe a situation where you successfully adapted to changes by recalibrating schedules and resource allocations while minimizing disruptions.

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Could you provide an example of how you’ve worked to improve a scheduling process?

Share a specific instance where you identified inefficiencies in a scheduling process. Explain the changes you implemented and the positive impact they had on overall production and team satisfaction.

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What role do you think a Master Scheduler plays in achieving company goals?

Illustrate your understanding of the Master Scheduler's significance in aligning production with strategic company objectives. Highlight how their work directly affects overall efficiency, cost savings, and customer satisfaction.

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What methods do you use to track and report on inventory levels?

Introduce your approach to inventory tracking, whether by software solutions or methodologies. Speak about how you ensure accurate, real-time reporting that aids in decision-making processes regarding production and procurement.

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EMPLOYMENT TYPE
Full-time, on-site
DATE POSTED
December 23, 2024

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