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Quality Engineer 3 - job 1 of 2

Company Description

At Intuitive, we are united behind our mission: we believe that minimally invasive care is life-enhancing care. Through ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints.
As a pioneer and market leader in robotic-assisted surgery, we strive to foster an inclusive and diverse team, committed to making a difference. For more than 25 years, we have worked with hospitals and care teams around the world to help solve some of healthcare's hardest challenges and advance what is possible.
Intuitive has been built by the efforts of great people from diverse backgrounds. We believe great ideas can come from anywhere. We strive to foster an inclusive culture built around diversity of thought and mutual respect. We lead with inclusion and empower our team members to do their best work as their most authentic selves.
Passionate people who want to make a difference drive our culture. Our team members are grounded in integrity, have a strong capacity to learn, the energy to get things done, and bring diverse, real world experiences to help us think in new ways. We actively invest in our team members to support their long-term growth so they can continue to advance our mission and achieve their highest potential.
Join a team committed to taking big leaps forward for a global community of healthcare professionals and their patients. Together, let's advance the world of minimally invasive care.

Job Description

Primary Function of Position:

As Intuitive’s da Vinci® Surgical System becomes adopted by an increasing population of hospitals, surgeons, and patients, we are building a focused team to drive reliability, quality, and safety to ever-better levels. This focus applies to product in use, product in manufacturing, and product in design. Help us powerfully drive our quality mission in our young and growing company by bringing your hands-on experience in solving tough engineering problems, your fascination with complex electro-mechanical devices, and your passion for the best practices to design, monitor, and improve product and process. Intuitive seeks a strong technical contributor who can help define practical, useful quality metrics and specifications, identify key opportunities for product improvement, launch quality initiatives, lead projects to implement these initiatives, and serve as an experienced consultant to help solve the most technically challenging quality problems. The ideal candidate possesses a broad base of experience and a high level of technical depth in at least two technical specialties applicable to medical robotics and is equally at home in the test lab and providing technical leadership to our team as we develop standard practices of our organization. You will not abide “process red tape”, instead passionately seek the most efficient way to build in product quality. And you will also coach, mentor, teach, and influence the engineering staff in best quality practices, data analysis, protocol development, and design for quality and reliability methods.

Position Details:

The position is a Quality Engineer to be in Sunnyvale, California and will interface and support manufacturing operations for Single Port business unit.

Roles and Responsibilities:

  • Involvement in supporting product development, manufacturing, and sustaining activities for single-use and multi-use instruments and/or accessories.
  • New Product Introduction and Continuous Improvement
    • Partner with manufacturing/supplier teams to effectively transfer products and processes (Design Transfer) into the production environment and support these products within the production environment.
    • Production facility validation planning, execution, and documentation; MVP/MVR for building, product, and process located in Sunnyvale, CA; assist in production transfer activities as appropriate.
    • Provide support to product manufacturing processes, including failure analysis, documentation review and approval, tooling qualification, and defect containments.
    • Provide quality engineering support on product related issues arising from manufacturing using appropriate quality notifications, accountable for containment, risk and product impact assessments, disposition, and any escalation decisions.
    • Represent Product Quality for the applicable product line in periodic quality data review meetings, responsibilities include data collection, analysis, and identification of corrections/corrective actions in collaboration with cross functional stakeholders.
    • Responsible for the analysis of product failures and/or non-conformances and drive product and/or process improvement opportunities; drive failure investigations, review engineering assessments, and support projects that addresses said failures.
    • Plan and direct creation of quality standards, quality control, and quality assurance procedures, sampling plans, test methods, fixtures, and processes for finished devices, utilizing clinical and engineering knowledge.
  • Product Development
    • Contribute to the product development efforts, primarily responsible for overseeing the execution and review of design controls, process controls, and risk management.
    • Creation of Risk Management Plans and Reports and contribute to the creation and review of Top-down and bottom-up risk analysis by collaborating cross-functional.
    • Understand and support linkage of post market and production and process controls data to the elements of Risk Management and Design Controls
    • Collaborate with manufacturing, purchasing, test engineering, and supplier engineering to facilitate transfer of scalable designs into production.
    • Assist in supplier selection, qualification, certification, and performance improvement.
    • Partner with engineering to define design inputs, design outputs, and traceability matrices.
      • Responsible for conducting change assessments for design and process changes for applicable product lines
      • Support internal and external audits, including preparation and direct interaction with auditors.

Qualifications

Skill/Experience/Education/Training:

  • Minimum Education: Bachelor’s degree in electrical, mechanical or system engineering, math, or physics. Advanced degree preferred.
  • Minimum 5+ years of working experience in Quality Engineering, or in manufacturing environment; minimum 4 years in medical device design or manufacturing environment.
  • Understands Quality and compliance System.
  • Understands of CFR 21 820/ ISO 13485 requirements for making process or design changes.
  • Have good grasp of quality control and tools.
  • Able to learn the product and process quickly and assesses defects’ impact to product.
  • Understands root cause investigation process and able to initiate routine problem-solving investigations.
  • Involved in Design and process improvement projects in the past.
  • Able to review Qualification and Validation protocols.
  • Understands manufacturing metrics.
  • Understands basic Excel data analysis operations (e.g., Pareto, charts, and trend).
  • Working Knowledge on Tableau and Snowflake is a plus.
  • Able to work in various project teams as the Quality SME.
  • Able to communicate work tasks to various project team members.
  • Capable of Compiling data in format appropriate for presentation.

Personality Requirements

  • Able to cope with changes and uncertainties; and handle associate risks comfortably.
  • Ask questions and don’t stop at the first answer. Analyze deeply to ensure the solution is the most effective solution.
  • Brings unpleasant facts to discussion, does not hold back information.
  • Passionate by results. Fully supports team decision, even if he/she disagrees with the conclusion.
  • Listens and respects others. Demonstrates constructive work relationship with others in the organization.
  • Sets priority and manages time wisely, capable of identifying the critical issues from the trivial issues. Sets personal goals aligning with the team goal.

Additional Information

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19. Details can vary by role.

Intuitive is an Equal Employment Opportunity Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19.  Details can vary by role.

Intuitive is an Equal Employment Opportunity / Affirmative Action Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

EEO and AA Policy

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

Preference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Average salary estimate

$115000 / YEARLY (est.)
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What You Should Know About Quality Engineer 3, Intuitive

At Intuitive, we are looking for a talented Quality Engineer 3 to join our innovative team in Sunnyvale, California. If you’re passionate about pushing the boundaries of robotic-assisted surgery and ensuring the utmost quality in medical devices, we want to hear from you! The role involves driving our quality mission forward, where you’ll actively engage in supporting product development and manufacturing, focusing on single-use and multi-use instruments. Your hands-on experience in tackling complex engineering challenges will be invaluable as you collaborate with cross-functional teams to define quality metrics, initiate quality improvement projects, and mentor fellow engineers. Not only will you review design controls and risk management processes, but you will also get involved in production facility validation and help facilitate smooth design transfers to manufacturing. We value individuals who thrive in a dynamic environment and who are eager to share their insights on quality practices and data analysis. At Intuitive, we believe in empowering our employees to make a difference and to offer an inclusive work culture where your contributions are recognized. Join us in our mission to enhance care through innovative technology and help us create impactful solutions for healthcare professionals and their patients alike. Together, let's advance the world of minimally invasive care.

Frequently Asked Questions (FAQs) for Quality Engineer 3 Role at Intuitive
What are the responsibilities of a Quality Engineer 3 at Intuitive?

As a Quality Engineer 3 at Intuitive, you will be responsible for supporting product development, manufacturing processes, new product introductions, and continuous improvement initiatives. You will engage in validation planning, execute protocols, and ensure that quality standards are adhered to during production. Additionally, you will analyze product failures, drive improvements, and mentor team members in best quality practices.

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What qualifications are required for Quality Engineer 3 at Intuitive?

To qualify for the Quality Engineer 3 position at Intuitive, you should have at least a Bachelor’s degree in engineering, math, or physics, alongside a minimum of 5 years of relevant experience in Quality Engineering, preferably in a medical device environment. Familiarity with regulatory standards such as CFR 21 and ISO 13485 is essential, and strong data analysis skills are beneficial.

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What can I expect during the interview process for Quality Engineer 3 at Intuitive?

During the interview process for Quality Engineer 3 at Intuitive, you can expect a series of discussions focusing on your technical expertise, problem-solving skills, and experience in quality process improvement. You may be asked to share specific examples of past projects, your approach to quality metrics, and how you have contributed to team success.

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How does Intuitive support the growth of its Quality Engineering team?

Intuitive is committed to the professional development of its Quality Engineering team. We believe in empowering our colleagues with resources for growth, offering coaching, training opportunities, and mentorship programs to share best practices. This investment in your career path helps align personal development with our mission of enhancing minimally invasive care.

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What is the work culture like for Quality Engineers at Intuitive?

The work culture for Quality Engineers at Intuitive is dynamic and collaborative, emphasizing inclusivity and respect for diverse perspectives. Our team thrives on shared knowledge and innovation, where every contribution counts. We encourage open discussions and value problem-solving initiatives to continuously improve our processes and products.

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Common Interview Questions for Quality Engineer 3
What quality methodologies are you familiar with as a Quality Engineer 3?

In responding to this question, consider discussing quality methodologies such as Six Sigma, FMEA (Failure Mode and Effects Analysis), and CAPA (Corrective and Preventive Action). You might explain how you have applied these methodologies in your previous roles to enhance production processes or resolve quality issues effectively.

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Can you describe a time when you led a quality improvement initiative?

When answering this question, share a specific example detailing the situation, the approach you took, the challenges faced, and the measurable outcomes achieved. Highlight your leadership skills and how you motivated your team to focus on quality enhancement, as this is an essential attribute for a Quality Engineer 3.

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How do you handle non-conformances in a manufacturing environment?

When discussing how you handle non-conformances, detail the steps you take to identify, analyze, and resolve the issue. Explain your process for conducting root cause analysis and how you collaborate with cross-functional teams to implement corrective actions to prevent reoccurrence.

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What experience do you have with validation protocols?

In answering this question, focus on your familiarity with validation processes such as installation qualification (IQ), operational qualification (OQ), and performance qualification (PQ). Share specific experiences where you were directly involved in creating or executing validation protocols, highlighting the importance of these protocols in maintaining product quality.

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How do you prioritize tasks when working on multiple projects?

To effectively answer this question, discuss your strategies for prioritization, such as assessing deadlines, project importance, and resource availability. Mention tools or frameworks you utilize, such as the Eisenhower Matrix, to help focus on critical issues and ensure timely completion of high-priority tasks.

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What do you consider the biggest challenge in quality engineering today?

In your response, consider addressing contemporary challenges such as ensuring compliance with evolving regulations, managing product lifecycle changes, or integrating new technologies into existing quality assurance frameworks. Explain how you stay informed about industry trends and advocate for proactive solutions.

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How do you ensure effective communication with cross-functional teams?

Discuss your approach to facilitating clear and open communication channels with cross-functional teams. Provide examples of regular meetings, progress reports, and collaborative tools you use to ensure everyone is on the same page and that quality standards are consistently met.

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What role does data analysis play in your quality engineering work?

In your answer, explain how data analysis informs quality decisions in engineering. Discuss your experience with metrics, key performance indicators (KPIs), and tools like Excel or Tableau to analyze trends and identify areas for improvement. Emphasize the importance of data-driven decisions in a quality-focused environment.

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Describe your experience with quality audits. How do you prepare for them?

When answering this, talk about your experiences participating in internal and external quality audits. Describe your preparation steps, including document reviews, process checks, and team briefings to ensure compliance, as well as how you respond to auditor queries to foster a transparent audit environment.

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How do you approach training and mentoring junior engineers?

In this answer, share your philosophy on knowledge sharing and teamwork. Discuss how you assess the training needs of junior engineers, create development plans, and the methods you employ to instill best practices in quality engineering to empower them in their roles.

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Founded in 1995, Intuitive Surgical, Inc develops, manufactures and markets robotic technologies designed to improve clinical outcomes and help patients return more quickly to active and productive lives. The company is headquartered in Sunnyvale,...

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DATE POSTED
January 11, 2025

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