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Product Review Engineer - Experienced or Senior

Product Review Engineer - Experienced or Senior

Company:

The Boeing Company

Boeing Mesa Attack Helicopter Rotor System Engineering is seeking an experienced or senior Product Review Engineer (Liaison Engineer) in Coxsackie, NY to support review of AH-64 Apache tail rotor blade manufacturing processes and non-conforming product.

The Apache tail rotor blade is a high performance aerodynamic, light weight, hybrid metallic/composite structure. This is a Boeing full-time on-site first shift engineering position based at the supplier of Apache tail rotor blades, Ducommun at their Coxsackie, NY facility (30 minutes south of Albany, NY). Additional intermittent support will be needed in Mesa, AZ which will be supported through a mix of virtual and travel. This position will report to the manager of Rotors Engineering for Boeing Vertical Lift - Attack.

Position Responsibilities: 

On-site Boeing engineering lead and will hold primary material review board (MRB) responsibility for dispositioning of non-conforming product at our 1st tier manufacturing supplier of the flight critical Apache tail rotor blade. This position will entail leading on-site Root Cause Corrective Action (RCCA) activities for quality issues interfacing directly with the supplier by providing on-site Boeing engineering support. This candidate will be responsible for reviewing tooling condition as it relates to part quality, assisting in reviewing and dispositioning of non-conforming product with the Boeing Mesa engineering team, reviewing and enhancing manufacturing planning, spot checking production technician training/skill level, and diagnosing root cause with both composite manufacturing processes (clean room operations, bonded structure, and autoclave operation) as well as metallic forming, riveting, and machining processes. Candidates applying to this role should demonstrate competency in composite manufacturing processes and well as have MRB experience in dispositioning composite and/or metallic structures. Additional intermittent support will be needed in Mesa, AZ which will be supported through a mix of virtual and travel.

This position is expected to be 100% onsite.  The selected candidate will be required to work onsite at one of the listed location options.

Basic Qualifications (Required Skills & Experience):  (see education and experience for the levels below)

  • Bachelor of Science degree from an accredited course of study in engineering, engineering technology (includes manufacturing engineering technology), chemistry, physics, mathematics, data science, or computer science.

  • 3+ years of experience in engineering in a manufacturing support role.

  • 3+ years of experience in Root Cause Corrective Action (RCCA)

  • 3+ years of Material Review Board (MRB) Experience

  • 3+ years of experience with composites, bonding metallic structure, or metallic forming and with developing materials and process specification documents for use by manufacturing for build of a composites and/or metal bond product

Preferred Qualifications (Desired Skills & Experience):

  • Mechanical or Materials engineering degree preferred.

  • 5+ years of experience in mechanical or materials engineering.

  • 3+ years of experience in liaison engineering preferred.

  • 5+ years of Material Review Board (MRB) Experience

  • 5+ years of experience with composites, bonding metallic structure, or metallic forming

Typical Education/Experience: 

Level 3 

Education/experience typically acquired through advanced technical education from an accredited course of study in engineering, computer science, mathematics, physics or chemistry (e.g. Bachelor) and typically 5 or more years' related work experience or an equivalent combination of technical education and experience (e.g. PhD, Master+3 years' related work experience). In the USA, ABET accreditation is the preferred, although not required, accreditation standard.

Level 4

Education/experience typically acquired through advanced technical education from an accredited course of study in engineering, computer science, mathematics, physics or chemistry (e.g. Bachelor) and typically 9 or more years' related work experience or an equivalent combination of technical education and experience (e.g. PhD+4 years' related work experience, Master+7 years' related work experience). In the USA, ABET accreditation is the preferred, although not required, accreditation standard.

Drug Free Workplace:

Boeing is a Drug Free Workplace where post offer applicants and employees are subject to testing for marijuana, cocaine, opioids, amphetamines, PCP, and alcohol when criteria is met as outlined in our policies.

Pay & Benefits:

At Boeing, we strive to deliver a Total Rewards package that will attract, engage and retain the top talent.  Elements of the Total Rewards package include competitive base pay and variable compensation opportunities.  

The Boeing Company also provides eligible employees with an opportunity to enroll in a variety of benefit programs, generally including health insurance, flexible spending accounts, health savings accounts, retirement savings plans, life and disability insurance programs, and a number of programs that provide for both paid and unpaid time away from work.  

The specific programs and options available to any given employee may vary depending on eligibility factors such as geographic location, date of hire, and the applicability of collective bargaining agreements.

Pay is based upon candidate experience and qualifications, as well as market and business considerations.    

Summary pay range for experienced level: $90,100 - $121,900

Summary pay range for senior level: $113,050 - $152,950

Language Requirements:

Not Applicable

Education:

Bachelor's Degree or Equivalent

Relocation:

This position offers relocation based on candidate eligibility.

Export Control Requirement:

This position must meet export control compliance requirements. To meet export control compliance requirements, a “U.S. Person” as defined by 22 C.F.R. §120.15 is required. “U.S. Person” includes U.S. Citizen, lawful permanent resident, refugee, or asylee.

Safety Sensitive:

This is not a Safety Sensitive Position.

Security Clearance:

This position requires the ability to obtain a U.S. Security Clearance for which the U.S. Government requires U.S. Citizenship. An interim and/or final U.S. Secret Clearance Post-Start is required.

Visa Sponsorship:

Employer will not sponsor applicants for employment visa status.

Contingent Upon Award Program

This position is not contingent upon program award

Shift:

Shift 1 (United States of America)

Stay safe from recruitment fraud! The only way to apply for a position at Boeing is via our Careers website. Learn how to protect yourself from recruitment fraud - Recruitment Fraud Warning

Boeing is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national origin, gender, sexual orientation, gender identity, age, physical or mental disability, genetic factors, military/veteran status or other characteristics protected by law.

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Average salary estimate

$133000 / YEARLY (est.)
min
max
$113050K
$152950K

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What You Should Know About Product Review Engineer - Experienced or Senior, Boeing

The Boeing Company is on the lookout for a talented and experienced Product Review Engineer to join our dynamic team in Coxsackie, NY, just a short drive from Albany. In this role, you'll have the unique opportunity to support the review of AH-64 Apache tail rotor blade manufacturing processes and tackle non-conforming products head-on. As an on-site engineering lead, you will take charge of the Material Review Board (MRB) duties, directly engaging with our first-tier manufacturing supplier while leading critical Root Cause Corrective Action (RCCA) activities. Your expertise will be paramount as you diagnose quality issues and enhance production processes across various manufacturing disciplines including composites and metallic structures. You won't be doing this alone; you’ll collaborate closely with the Boeing Mesa engineering team to review and process non-conforming products. We're looking for someone who thrives in a hands-on, engineering support environment and can effectively assess tooling conditions, ensure technician training standards, and optimize manufacturing planning. The environment here at Boeing is vibrant and supportive, designed to foster innovation and excellence. If you have a Bachelor's degree in engineering or a related field, along with substantial experience in composite materials and MRB processes, we’d love to see you apply. This is a full-time onsite position where your work will bring significant contributions to our renowned Apache program. So, if you're ready to take on the challenge and make a difference in aerospace, we encourage you to join us!

Frequently Asked Questions (FAQs) for Product Review Engineer - Experienced or Senior Role at Boeing
What are the key responsibilities of a Product Review Engineer at Boeing?

As a Product Review Engineer at Boeing, your primary responsibilities include leading the Material Review Board (MRB) for the AH-64 Apache tail rotor blade manufacturing, overseeing Root Cause Corrective Action (RCCA) activities related to quality control, and collaborating with engineering teams to assess non-conforming products at our supplier sites. You'll review tooling conditions and enhance manufacturing processes, ensuring that the highest standards of quality are met throughout production.

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What qualifications do I need to apply for the Product Review Engineer position at Boeing?

To be considered for the Product Review Engineer position at Boeing, candidates should possess at least a Bachelor’s degree in engineering, engineering technology, or a related field. Additionally, a minimum of 3 years of experience in manufacturing engineering roles, expertise in Root Cause Corrective Action (RCCA) processes, and knowledge of Material Review Board (MRB) processes are essential. Experience with composite manufacturing and quality assurance will also be advantageous.

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What does a typical day look like for a Product Review Engineer at Boeing?

A typical day in the life of a Product Review Engineer at Boeing involves collaborating with suppliers to evaluate manufacturing processes, conducting on-site assessments of tooling and technician training levels, and leading discussions on non-conforming products. You will engage directly with cross-functional teams to facilitate improvements, applying your technical knowledge to resolve quality challenges and enhance the overall production workflow.

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Is the Product Review Engineer role at Boeing a remote position?

No, the Product Review Engineer role at Boeing is a full-time onsite position based in Coxsackie, NY. While you might provide some occasional support remotely or travel to our Mesa, AZ location, the primary responsibilities will require you to be present at the supplier site to effectively manage quality control and manufacturing processes.

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What types of projects will a Product Review Engineer work on at Boeing?

As a Product Review Engineer at Boeing, you'll work predominantly on projects related to the AH-64 Apache tail rotor blades. This includes ensuring compliance with manufacturing standards, addressing non-conformance issues, and driving quality improvements in both composite and metallic structures. You will be integral in supporting the integrity and performance of our helicopter systems through rigorous quality engineering practices.

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Common Interview Questions for Product Review Engineer - Experienced or Senior
What experience do you have with Root Cause Corrective Action (RCCA)?

In the interview, discuss specific examples where you've utilized RCCA methods to identify and resolve manufacturing issues. Explain the steps you took, the team’s involvement, and how your actions led to improved processes or product quality.

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Can you describe your experience with Material Review Boards (MRB)?

When addressing this question, share details of your involvement in MRB processes, highlighting your role in decision-making regarding non-conforming products. Discuss any significant cases and how you effectively collaborated with cross-functional teams.

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How do you ensure quality assurance in composite manufacturing?

Discuss your methodologies for ensuring quality in composite manufacturing, such as inspections, process controls, and collaboration with production teams. Highlight specific tools or techniques you've employed to maintain high standards.

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What makes you a good fit for the Product Review Engineer position at Boeing?

Emphasize your hands-on experience in engineering roles, your passion for quality improvement, and your collaborative approach when discussing your suitability. Mention how your skills align perfectly with the unique demands of the aerospace industry.

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Explain a time when you diagnosed a complex manufacturing issue.

Be prepared to present a challenging situation where you successfully diagnosed a manufacturing problem, detailing the steps you took, the tools used, and the outcome. This demonstrates your technical ability and problem-solving skills.

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How would you handle disagreements with suppliers regarding quality standards?

Talk about the importance of maintaining a diplomatic yet firm approach, emphasizing effective communication and negotiation skills. Provide a past incident where you resolved a disagreement, showcasing your problem-solving competence.

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What tools or software do you use for quality engineering?

Mention the software and tools you're proficient in that are relevant to quality engineering, along with any specific applications you’ve used for data analysis, reporting, or process control. Highlight any certifications that bolster your proficiency.

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Describe your understanding of the manufacturing process for the AH-64 Apache tail rotor blade.

Showcase your knowledge about the specific manufacturing processes involved in producing the Apache tail rotor blade, discussing the materials, techniques, and quality standards that apply. This will show your readiness to work within the Boeing framework.

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How do you prioritize tasks when managing multiple projects?

Demonstrate your organizational skills by explaining how you assess project urgency and importance. Discuss different prioritization techniques you’ve used to ensure both efficiency and quality while juggling responsibilities.

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What would you do if you discovered a serious quality issue in production?

Articulate your immediate response plan, which should include stopping the line if necessary, conducting an investigation using RCCA techniques, and collaborating with your team to address the issue decisively. Show your understanding of the implications of quality assurance.

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