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Mechanical Engineer

Company Description

EnPower, Inc. is a privately held company commercializing next-generation Li-ion batteries with an exceptional combination of energy, power, and cycle life, all in one package, that are critical enablers to the electrification of many industries. Headquartered in Indianapolis, IN.  We are passionate about what we do, and are looking for high-voltage, high-ampere individuals to join our team!

Job Description

We are seeking a Mechanical Engineer to support the development and manufacturing of lithium-ion cells, focusing on tooling, retooling, dies, and fixture design. This role requires expertise in mechanical design using Fusion 360, SolidWorks, or equivalent, as well as experience in optimizing manufacturing processes through precision tooling and automation. The successful candidate will play a key role in developing, improving, and maintaining tooling and equipment critical to lithium-ion cell production.

RESPONSIBILITIES

Design & Development:

  • Create and modify 3D models and 2D drawings for dies, molds, fixtures, automation equipment, as well as finished products and sub-assemblies
  • Design and implement retooling solutions to improve manufacturing efficiency and product quality.
  • Develop and optimize stamping dies, injection molding tools, and automation equipment for lithium-ion cell production.
  • Develop custom fixtures, jigs, and tooling for precision cell assembly and manufacturing.

Manufacturing Support & Process Optimization:

  • Support tooling trials, first-article inspections, and manufacturing validations.
  • Work with cross-functional teams to optimize die performance and tool life.
  • Troubleshoot and resolve tooling-related manufacturing issues.
  • Conduct root cause analysis on defective tooling and recommend corrective actions.
  • Identify and implement continuous improvement initiatives for tooling and equipment.
  • Implement and enforce quality control standards for tool and die production.
  • Engage in continuous improvement initiatives to enhance tooling reliability and reduce cycle times.

Collaboration & Communication:

  • Work closely with production, quality, and R&D teams to ensure seamless integration of tooling in production.
  • Collaborate with suppliers and tooling vendors to manage the design and development of new dies and fixtures.
  • Provide technical support and documentation 

Qualifications

  • Bachelor’s degree in mechanical engineering or related field.
  • Experience in lithium-ion cell or battery manufacturing preferred
  • Minimum of 5 years of hands-on experience in tooling, die design, retooling, and fixture development, 10+ years preferred. Ability to lift, carry, and maneuver tooling components as needed.
  • Experience working in battery or precision manufacturing industries with exposure to high precision tooling is a plus.
  • Proficiency in Fusion 360 or SolidWorks for 3D modeling (or equivalent) and 2D drafting.
  • Strong knowledge of die design, stamping, and machining.
  • Design and development of tooling for high performance composites, complex assemblies, and structures.
  • Familiarity with materials selection, heat treatment, and manufacturing processes.
  • Provide feedback to design engineering in regards to optimal tooling and processing practices using lessons learned system and the best industry standard practices.
  • Other relevant tasks as identified

Additional Information

Company Fit 

  • Creative, first-principles thinker
  • Self-driven, independent, and capable of solving problems
  • Willingness to continuously learn
  • Effective communicator using precise language
  • Ability to work in a diverse, intellectually challenging, and rapid-paced team

Average salary estimate

$100000 / YEARLY (est.)
min
max
$80000K
$120000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Mechanical Engineer, EnPower, Inc.

At EnPower, Inc., we’re on a mission to revolutionize the energy landscape with our next-generation lithium-ion batteries, and we need a talented Mechanical Engineer to help us make it happen! Located in the heart of Indianapolis, IN, we pride ourselves on having a passionate team that's as high-voltage as the innovative products we create. In this role, you’ll be deeply involved in the development and manufacturing processes of our lithium-ion cells, with a focus on tooling, retooling, and fixtures. Your expertise with Fusion 360 or SolidWorks will be critical as you dive into designing and optimizing 3D models and 2D drawings that enhance our production capabilities. Not only will you develop advanced stamping dies and injection molding tools, but you’ll also work hand-in-hand with production and R&D teams to solve complex manufacturing challenges. If you have a strong background in mechanical design and a passion for continuous improvement, EnPower could be the perfect fit for you. Join us in crafting innovative solutions that will drive the electrification of industries worldwide, while also enjoying a collaborative environment where your creativity and problem-solving skills can truly shine.

Frequently Asked Questions (FAQs) for Mechanical Engineer Role at EnPower, Inc.
What are the primary responsibilities of a Mechanical Engineer at EnPower, Inc.?

As a Mechanical Engineer at EnPower, Inc., your main responsibilities will include designing and optimizing tooling, dies, molds, and fixtures for lithium-ion cell production. You will create and modify 3D models and 2D drawings, implement retooling solutions, and support manufacturing processes with a focus on efficiency and quality. Collaboration with cross-functional teams is essential, as you’ll address tooling-related issues and contribute to continuous improvement initiatives.

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What qualifications are required for the Mechanical Engineer position at EnPower, Inc.?

EnPower, Inc. seeks candidates with a Bachelor's degree in mechanical engineering or a related field. Additionally, you should have at least 5 years of hands-on experience in tooling and fixture development, preferably within lithium-ion cell or battery manufacturing. Proficiency in software like Fusion 360 or SolidWorks for design purposes is essential, alongside strong knowledge of die design and machining processes.

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How does a Mechanical Engineer contribute to manufacturing optimization at EnPower, Inc.?

A Mechanical Engineer plays a vital role at EnPower, Inc. by developing and optimizing tooling and equipment that enhance manufacturing processes. You will support tooling trials, conduct root cause analysis on any defective tooling, and implement corrective actions, all aimed at minimizing downtime and maximizing productivity within the manufacturing of lithium-ion cells.

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What skills are valuable for a Mechanical Engineer at EnPower, Inc.?

Key skills for a Mechanical Engineer at EnPower, Inc. include proficiency in 3D modeling and drafting (using tools like Fusion 360 or SolidWorks), excellent problem-solving abilities, familiarity with materials selection and manufacturing processes, and a strong understanding of tooling design. Effective communication and a collaborative mindset are also vital for integrating tooling into production and working alongside various teams at the company.

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What opportunities for growth are available for a Mechanical Engineer at EnPower, Inc.?

At EnPower, Inc., Mechanical Engineers have numerous opportunities for growth. You’ll engage in continuous learning as you work with cutting-edge technology and contribute to innovative projects in the battery manufacturing field. The collaborative work environment encourages mentorship and the sharing of best practices, helping you develop your skills and advance your career within the exciting energy sector.

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Common Interview Questions for Mechanical Engineer
Can you describe your experience with 3D modeling and design software like Fusion 360 or SolidWorks?

When answering, highlight specific projects where you utilized these programs, emphasizing how your designs contributed to product quality or manufacturing efficiency. Discuss any challenges faced and how you overcame them, demonstrating your problem-solving skills and proficiency.

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How have you optimized a tooling or manufacturing process in your previous roles?

Provide a detailed example of a project where you identified inefficiencies and implemented solutions. Discuss specific metrics of success, such as reduced cycle times or improved tool life, to showcase your impact on operational efficiency.

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What approach do you take when troubleshooting tooling-related issues?

Detail your systematic approach to troubleshooting, including how you gather data, analyze the root cause, and implement corrective actions. Highlight past experiences where your approach successfully resolved tooling issues.

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Describe a time when you collaborated with cross-functional teams for a project. What was your role?

Discuss a specific project where collaboration was crucial, detailing your role and contributions. Highlight effective communication strategies you used, and emphasize how this teamwork led to successful project outcomes.

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What kind of continuous improvement initiatives have you implemented in your previous positions?

Share specific examples of initiatives you’ve led, focusing on the methodologies used (like Lean or Six Sigma) and the results achieved. Discuss how you engaged your team and gathered their input for improvement efforts.

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How do you ensure quality control in your designs and tooling?

Explain your process for implementing quality control standards in tooling production. Discuss how you stay current with industry best practices and incorporate feedback mechanisms to enhance quality.

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What challenges do you foresee in the lithium-ion battery manufacturing industry?

Reflect on current trends affecting the industry, such as technology advancements and environmental regulations. Discuss how these challenges can be transformed into opportunities for innovation and improvements in manufacturing processes.

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Can you explain your understanding of die design and its importance in manufacturing?

Detail your knowledge of die design principles, the various types of dies, and their roles in the manufacturing process. Emphasize the relationship between die quality, tool performance, and overall production efficiency.

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What motivates you to work in the battery manufacturing sector?

Share your passion for innovation and sustainability in the energy sector, focusing on how your values align with EnPower’s mission. Discuss how this motivation drives your work as a Mechanical Engineer.

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How do you approach learning new technologies and adapting to change?

Describe your learning methods, whether through formal training, self-study, or collaboration with peers. Emphasize your adaptability and eagerness to embrace new technologies and methodologies in your career.

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TEAM SIZE
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HQ LOCATION
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EMPLOYMENT TYPE
Full-time, on-site
DATE POSTED
March 17, 2025

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