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Maintenance Technician - Molding (800 B)

Job Description

The Maintenance Technician is responsible for repairs on injection molding equipment, robots, adjustments, maintenance, repair and operations of various types of assembly, subassembly, printing, and/or packaging machines. The company scope includes scientific injection molding processing operations and automation equipment in the manufacture of components and devices into FDA regulated markets. This is a high-speed and a controlled manufacturing environment (CME).

Responsibilities:

  • Maintain a clean and safe work area and report any unsafe working conditions
  • Read, use and interpret measuring devices, gauges and inspection tools.
  • Perform all required necessary preventive maintenance and repairs on equipment.
  • Actively participate on teams and offer suggestions for improvement.
  • Answer machine alarms as they occur and identify and address the root cause. 
  • Follow all 5S guidelines 
  • Perform and document inspections per cGMP for work instruction sheet, on device history sheet records, and work instruction sheet tables
  • Follow all Lock Out/Tag Out rules
  • Diagnose and troubleshoot any pneumatic, electrical or mechanical malfunction on a variety of machines 
  • Adjusts assembly machine units for major/minor lot production operations following department specification 
  • Repair and maintain electrical controls on equipment (molding, assembly and packaging machines), including servicing, repairing, adjusting, and testing machines and devices primarily on the basis of electronic principles 
  • Upload programs to controls in the events of program loss or CPU replacement
  • Repair robot arms and controls, including replacing bad boards, motors, encoders, etc.
  • Calibrate and adjust robot pick and place locations if needed
  • Conduct TPM activities as required
  • Input Maintenance work orders into the Computerized Maintenance Management Software (SAP) 
  • Monitor processes, show an awareness of issues and demonstrate corrective actions to address those issues 
  • Perform weekly, monthly and as required preventive maintenance (PM) 
  • Perform root cause analysis for safety, quality, and processing issues
  • Suggest ways to improve the efficiency and safety of our work and environment Comply with all company policies 
  • Must be able to fluently operate presses, robots and auxiliary equipment to diagnose malfunctions, and to verify repairs.
  • Troubleshoots and locates the source of the problem by observing the operation of the equipment.
  • Brainstorms with other maintenance personnel, and outside technical support as needed.
  • Restores damaged or malfunctioning equipment to operation by repairing, replacing and or adjusting electrical, mechanical, hydraulic, and pneumatic systems.
  • Controls down time by scheduling repairs with the Maintenance Manager.
  • Maintains good communications with Maintenance Manager. 
  • Maintains ongoing list of projects with timeline to be addressed and completed.
  • Assists other maintenance personnel as needed,
  • Conserves maintenance resources by using equipment and supplies as needed to accomplish job results.Ensures the work is completed with technical excellence, and in an efficient and cost-effective fashion.
  • Other duties as assigned

Preferred/Required Education/Skills:

  • High school diploma or equivalent required
  • Must have 3 or more years of experience in a technical, hands-on position
  • Strong math, reading and communication skills required
  • Experience with injection molding required
  • Knowledge of PLC programming and troubleshooting (AB, Koyo, Omron, Mitsubishi, etc.)  
  • Experience in hydraulics and pneumatics required
  • Computer skills, including Microsoft Office applications required and SAP experience preferred
  • Ability to work independently from verbal and/or written instructions required
  • Must understand Lean Manufacturing concepts
  • Must be mechanically inclined and have the ability to use basic hand tools
  • Must have strong hand-eye coordination and manual dexterity

Work Environment

  • Works in a clean manufacturing environment that may include moderate noise levels and required appropriate PPE and cleanroom apparel
  • Ability to regularly lift up to 40lbs with repetitive movements
  • Ability to push and pull items
  • Ability to stand and/or walk up to constantly during the shift
  • Ability to climb up and down ladders

Qualifications

  • High school diploma or equivalent required
  • Must have 3 or more years of experience in a technical, hands-on position
  • Strong math, reading and communication skills required
  • Experience with injection molding required
  • Knowledge of PLC programming and troubleshooting (AB, Koyo, Omron, Mitsubishi, etc.)  
  • Experience in hydraulics and pneumatics required
  • Computer skills, including Microsoft Office applications required and SAP experience preferred
  • Ability to work independently from verbal and/or written instructions required
  • Must understand Lean Manufacturing concepts
  • Must be mechanically inclined and have the ability to use basic hand tools
  • Must have strong hand-eye coordination and manual dexterity

Additional Information

All your information will be kept confidential according to EEO guidelines.

For US Benefits, CLICK HERE.

Nemera is an equal opportunity employer and does not discriminate against any person on the basis of race, religion, color, gender, gender identity, sexual orientation, age, national origin, disability, veteran status, or any other protected class indication. This company is required by federal law to hire only persons who can establish they are eligible to work in the United States.

Average salary estimate

$70000 / YEARLY (est.)
min
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$60000K
$80000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Maintenance Technician - Molding (800 B), Nemera

Join Nemera as a Maintenance Technician - Molding, where you'll play a vital role in keeping our high-tech injection molding equipment running like a dream! Located in Buffalo Grove, IL, this position is all about hands-on maintenance, repair, and operation of a variety of machines that are crucial to producing FDA-regulated components. You’ll be troubleshooting and diagnosing issues on molding machines, robots, and assembly equipment while working in a clean, controlled manufacturing environment that values safety above all. Whether you’re responding to machine alarms or performing preventive maintenance, your efforts will ensure that production runs smoothly. Beyond repairs, you will have the opportunity to actively participate in team discussions, offering suggestions for improvements and efficiency enhancements. With a focus on Lean Manufacturing practices, we’re looking for someone who thrives in a collaborative setting, communicates effectively, and is ready to make a real impact. If you have at least three years of technical experience and are mechanically inclined, we would love to see you throw your hat in the ring for this exciting position at Nemera!

Frequently Asked Questions (FAQs) for Maintenance Technician - Molding (800 B) Role at Nemera
What are the main responsibilities of a Maintenance Technician - Molding at Nemera?

As a Maintenance Technician - Molding at Nemera, your key responsibilities will include performing repairs on injection molding equipment, troubleshooting pneumatic, electrical, and mechanical issues, and executing preventive maintenance on various machines. You’ll also need to maintain a clean, safe work environment, actively participate in team improvement discussions, and document inspections per cGMP guidelines.

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What qualifications are needed for the Maintenance Technician - Molding position at Nemera?

To apply for the Maintenance Technician - Molding role at Nemera, you’ll need a high school diploma or equivalent, coupled with at least three years of experience in a technical, hands-on position. Proficiency in injection molding, knowledge of PLC programming, and experience with hydraulics and pneumatics are crucial to succeed in this role.

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How does maintenance work contribute to operational efficiency at Nemera?

Maintenance work is critical for ensuring operational efficiency at Nemera. By promptly addressing machine malfunctions, performing preventive maintenance, and identifying optimizing opportunities, Maintenance Technicians help to minimize downtime and enhance production capabilities in our controlled manufacturing environment.

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What is the work environment like for a Maintenance Technician - Molding at Nemera?

The work environment for a Maintenance Technician - Molding at Nemera is a clean, high-speed manufacturing setting where safety is a top priority. You’ll be required to wear appropriate PPE and cleanroom apparel, sometimes deal with moderate noise levels, and engage in physically demanding tasks such as lifting and climbing.

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What skills are beneficial for a Maintenance Technician - Molding at Nemera?

Successful Maintenance Technicians - Molding at Nemera typically possess strong math, reading, and communication skills. Mechanical inclination, proficiency with tools, and solid hand-eye coordination are also vital. Familiarity with Lean Manufacturing concepts and computer skills, especially Microsoft Office and SAP, can enhance performance in this role.

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Common Interview Questions for Maintenance Technician - Molding (800 B)
Can you describe your experience with injection molding systems?

When answering this question, give specific examples of your hands-on experience with injection molding machines. Mention any particular challenges you faced, how you diagnosed issues, and detail the maintenance tasks you performed to enhance machine performance.

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How do you prioritize maintenance tasks in a fast-paced environment?

Discuss your approach to prioritizing tasks based on urgency and impact on production. Use examples from your past work to illustrate your ability to quickly assess issues, plan maintenance schedules, and communicate effectively with team members to avoid production delays.

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What safety protocols do you follow when repairing machinery?

Explain your knowledge of safety protocols such as Lock Out/Tag Out procedures. Share your experience in maintaining a safe work environment and how you ensure that all repairs are performed in compliance with safety guidelines to protect yourself and your colleagues.

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How do you approach troubleshooting a malfunctioning machine?

Outline your systematic approach to troubleshooting, beginning with identifying the symptoms, gathering data, and using diagnostic tools. Share specific examples that showcase your problem-solving abilities and how you effectively restored machinery operation.

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Can you give an example of a time when you suggested an improvement in the maintenance process?

Share a specific instance where you recognized an opportunity for enhancement and the steps you took to propose and implement that change. Highlight the positive impact it had on the maintenance team and production operations.

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What is your experience with PLC programming and troubleshooting?

Provide a detailed overview of your experience with different PLC systems you’ve worked on, including programming and troubleshooting tasks. Cite situations where you successfully resolved programming issues that contributed to machine functionality.

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How do you ensure compliance with cGMP in your maintenance activities?

Discuss your understanding of cGMP regulations and your experience documenting maintenance work in accordance with these guidelines. Offer examples of how you’ve maintained compliance in past roles, ensuring product safety and quality.

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Describe your experience with team collaboration in the maintenance department.

Discuss how you communicate with team members, share knowledge, and work together to tackle complex maintenance issues. Provide examples of how effective collaboration led to successful outcomes in maintaining equipment.

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What software tools have you used for maintenance management?

Mention any Computerized Maintenance Management Software (CMMS) you’ve used, such as SAP. Describe how you utilize these tools for logging maintenance work orders, tracking repairs, and analyzing performance data to drive improvements.

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How do you stay updated with the latest advancements in maintenance technology?

Explain your efforts to continuously improve your skills and knowledge, such as attending industry-related training, participating in workshops, or reading relevant publications. This shows your commitment to professional growth in the maintenance field.

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Nemera designs, develops, and manufactures drug delivery devices. The company provides devices for ophthalmic, nasal, buccial, parenteral, dermal, and inhalation. Nemera France serves customers in France.

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Full-time, on-site
DATE POSTED
December 25, 2024

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