Quality Engineer (R3101)

As a Quality Engineer (R3101) at Shield AI, your main responsibilities will include managing the quality aspects of the V-BAT aircraft module, overseeing New Product Introduction (NPI), Supplier Quality, and Product Quality processes. You'll also be responsible for the effective execution of our Quality Management System (QMS), collaborating with design and manufacturing teams, developing inspection methods, conducting assessments, and managing non-conformance processes. Your role is pivotal in ensuring that we uphold strict quality standards while driving continuous improvement across projects.

To be considered for the Quality Engineer role at Shield AI, you should have a degree in a STEM field (B.S. level or equivalent) and 3-5 years of experience in key quality engineering areas such as Root Cause Corrective Action (RCCA) and Corrective Action Preventive Action (CAPA). Familiarity with developing PFMEA, Control Plans, and Quality Management Systems (QMS) is essential. Interpreting engineering drawings and specifications is also critical, along with industry knowledge in the aerospace, defense, or automotive sectors being preferred.

While diverse experience is valuable, Shield AI prefers candidates with experience in regulated environments such as AS9100 and ISO9001, alongside expertise in IPC standards related to electronic assemblies and cable harnesses. Familiarity with Lean Manufacturing, Six Sigma, and statistical methodologies will give you an edge. Additionally, experience in Supplier Quality Management and a passion or background in model aviation or unmanned crafts can enhance your candidacy for the Quality Engineer position.

At Shield AI, we prioritize continuous improvement by leveraging data-driven initiatives. As a Quality Engineer, you'll play a vital role in assessing current quality systems, identifying gaps, and implementing effective corrective actions. Utilizing methodologies like Kaizen and Six Sigma, you'll collaborate with cross-functional teams to streamline processes, enhance quality documentation, and engage in regular reviews of our quality standards, all aimed at improving product integrity and operational efficiency.

The salary range for the Quality Engineer (R3101) position at Shield AI is between $107,544 and $161,316 annually. This compensation can vary based on factors such as your skill set, level of experience, and specific work location. In addition to the salary, Shield AI offers a comprehensive benefits package that includes bonuses and equity, making it an attractive opportunity for qualified candidates.

When discussing your experience with RCCA in an interview for the Quality Engineer position at Shield AI, it's important to provide specific examples of past situations where you identified root causes of quality issues and implemented corrective actions. Highlight the methodologies used, such as the 5 Whys or Fishbone Diagram, and demonstrate the impact your actions had on product quality and team efficiency.

In responding to this question, emphasize your approach to handling non-conformance by detailing the steps you take—from identification to resolution. Discuss how you conduct thorough investigations, document findings, and work collaboratively with teams to implement corrective actions that prevent recurrence. Providing specific examples from your past experience can illustrate your problem-solving skills effectively.

Be prepared to list the quality tools and methodologies you’re proficient in, such as Six Sigma, Statistical Process Control (SPC), and Lean Manufacturing techniques. When answering, explain how you have successfully applied these tools in past roles to improve quality outcomes and operational efficiency. Highlighting results-driven experiences will strengthen your response.

To tackle this question, share a specific instance where you encountered a quality issue. Clearly outline the problem, your analytical approach to identifying root causes, and the steps you took to resolve it. Additionally, mention the lessons learned and how you communicated the solutions to your team, emphasizing your role in fostering a culture of quality.

When discussing risk assessment, you might explain your systematic approach to identifying potential risks early in the development process, prioritizing them based on severity and likelihood. Share any methodologies you’ve employed, such as PFMEA, and illustrate how your assessments have informed decision-making in projects, leading to enhanced product reliability.

In your response, emphasize the importance of staying updated with industry regulations such as AS9100 and ISO9001. Discuss your strategies for ensuring compliance, such as conducting regular audits, training staff on relevant standards, and systematic documentation practices. Sharing an example of how your actions led to successful audits can reinforce your expertise.

Highlight the crucial role documentation plays in achieving and maintaining quality standards. Discuss how you create, maintain, and update essential quality documentation, including Control Plans and Inspection Plans, to ensure clarity and compliance throughout the product lifecycle. You could also mention how well-organized documentation has benefited your team and helped facilitate audits.

Explain your perspective on the importance of collaboration within cross-functional teams to succeed in quality assurance. Describe how you involve team members in quality discussions, share insights, and encourage a collective ownership of quality outcomes. Providing an example of a successful team project can help illustrate your collaborative skills.

When asked about statistical analysis techniques, indicate your familiarity with tools like Gage Repeatability & Reproducibility (Gage R&R) and how you have applied statistical methods to analyze data in quality projects. Emphasize how your analysis has led to actionable insights and improvements in quality performance.

In your response, convey your passion for quality and continuous improvement. Share how being part of a mission-driven company like Shield AI inspires you, and explain how you find motivation in seeing the tangible impact of your work on products and the safety of service members and civilians alike.