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Controls Engineer

About Us:

BW Papersystems, part of the Barry-Wehmiller Group, builds capital equipment that transforms paper into products for consumers - every day, around the world. We offer innovative technologies, service and parts, and years of global experience in corrugating, finishing; slitting and packaging; stationery; bookbinding and security documents. Customers rely on our machines to produce and convert items such as corrugated boxes, folding cartons, passports, notebooks, copy paper, board, and coated and other specialty papers. For more information, visit bwpapersystems.com.


 

Barry-Wehmiller is a diversified global supplier of engineering consulting and manufacturing technology for the packaging, corrugating, sheeting and paper-converting industries. By blending people-centric leadership with disciplined operational strategies and purpose-driven growth, Barry-Wehmiller has become a $3 billion organization with nearly 12,000 team members united by a common belief: to use the power of business to build a better world.


 

Job Description:


Design and develop controls systems to automate processes and machines. Perform a wide variety of control design and application duties including, implementation of control algorithms in software, development of software data file structures, terminal display formatting, and software for data transmission with detailed emphasis on programming using PLC languages, motion control logic, and other higher-level languages. Develop, implement, and employ debugging and maintenance software in the development and maintenance of company products and related equipment. Structure machine parts for engineering projects and design machine drawings for engineering projects including schematics, panel layouts and other engineering drawings.


Essential Functions:

  • Assist with developing engineering and functional system specifications based on sales, customer, and technical personnel
  • Assist with programming hardware/software to support machine-based control systems
  • Assist with and/or maintain program documentation related to diagnostics, information systems, data collection and communication with other peripheral equipment
  • Furnish documentation to product assembly and may assist with check-out, machine installation and startup of basic mechanical functionality and control system software
  • Design and develop basic electrical equipment
  • Prepare basic schematics, assemblies and bills of material with a focus on controls systems architecture
  • Travel to customer sites to support commissioning and startup of industrial equipment

Job Specifications:

  • Knowledge and experience with automated controls platforms such as Allen Bradley, Siemens, Beckhoff and B&R.
  • Knowledge of Control & Instrumentation Theory and Application; small computer and microprocessor programming techniques (Motion Control, PLC and Visual C++ languages)
  • Ability to read basic electrical controls schematics and other drawings
  • Knowledge of, or experience with, agile scrum methodology preferred.

Required Education and Experience:

  • Bachelor’s degree in electrical or controls engineering
  • 2+ years' of experience working in a Controls Engineering environment.

Candidates who recently graduated from college will also be considered for entry level engineer position.

#LI-SG1


 

At Barry-Wehmiller we recognize that people come with a wealth of experience and talent beyond just the technical requirements of a job.  If your experience is close to what you see listed here, please still consider applying.  We know that our differences often can bring about innovation, excellence and meaningful work—therefore, people from all backgrounds are encouraged to apply to our positions.  Please let us know if you require reasonable accommodations during the interview process.

Barry-Wehmiller is an equal opportunity employer. M/F/D/V This organization uses E-Verify.


 

Applicants may be subject to pre-employment screening which may include drug screening, reference checks, employment verifications, background screening and/or skills assessments.


 

Company:

BW Papersystems

Average salary estimate

$80000 / YEARLY (est.)
min
max
$70000K
$90000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Controls Engineer, Barry-Wehmiller

Join the BW Papersystems team in Baltimore, MD as a Controls Engineer! At BW Papersystems, a proud member of the Barry-Wehmiller Group, we're not just about engineering; we're about creating innovative solutions that transform paper into essential products. As a Controls Engineer, you will play a critical role in designing and developing control systems that automate our cutting-edge machinery. You'll engage in a variety of exciting tasks from implementing control algorithms in software to developing data file structures and programming with PLC languages and motion control logic. You'll also have the opportunity to structure machine parts for complex engineering projects, ensuring we keep our customer needs at the forefront of our designs. Your contributions will support the installation and startup of our machines, bringing the joy of seeing your work in action as it turns out products that people use every day. If you have a knack for problem-solving and a passion for technology, you’ll thrive in our collaborative environment here at BW Papersystems. Whether you're an experienced engineer or a recent grad eager to learn, we welcome all talents to help us innovate and drive our mission forward. Check out our website to learn more about us and take the next step in your engineering journey!

Frequently Asked Questions (FAQs) for Controls Engineer Role at Barry-Wehmiller
What are the main responsibilities of a Controls Engineer at BW Papersystems?

As a Controls Engineer at BW Papersystems, you will design and develop control systems for our machinery, implement control algorithms, create software data structures, and handle programming using various PLC languages. You'll also be responsible for developing debugging and maintenance software, as well as documentation for troubleshooting and machine startup processes.

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What qualifications are required for the Controls Engineer position at BW Papersystems?

To be considered for the Controls Engineer position at BW Papersystems, candidates should possess a Bachelor's degree in electrical or controls engineering and have at least 2 years of experience in a Controls Engineering environment. Recent graduates who demonstrate strong foundational knowledge and enthusiasm are also encouraged to apply.

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What programming languages should a Controls Engineer know at BW Papersystems?

At BW Papersystems, familiarity with automated control platforms such as Allen Bradley, Siemens, Beckhoff, and B&R is beneficial. Knowledge of programming techniques in Motion Control, PLC, and Visual C++ languages is essential for successfully executing the role of Controls Engineer.

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Are there any travel requirements for the Controls Engineer role at BW Papersystems?

Yes, the Controls Engineer position may require travel to customer sites to support the commissioning and startup of industrial equipment. This travel ensures that our engineers can assist in the installation and reliable functioning of systems in real-world environments.

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What is the work culture like at BW Papersystems for a Controls Engineer?

At BW Papersystems, we foster a people-centric work culture that emphasizes innovation, collaboration, and shared growth. As a Controls Engineer, you'll be part of a supportive team where diverse backgrounds are valued, and creativity is encouraged, allowing you to thrive and contribute to our mission of transforming industries.

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Common Interview Questions for Controls Engineer
Can you describe your experience with PLC programming?

In your response, detail specific projects where you used PLC programming, the platforms you have worked with (such as Allen Bradley or Siemens), and the applications you created. Highlight any complex problem-solving situations that arose and how you successfully managed them.

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What control systems have you worked with in your previous roles?

Identify the control systems you've used and describe how you contributed to their development or maintenance. Discuss any relevant methodologies, such as agile or scrum, that you employed in your past projects.

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How do you approach debugging controls systems issues?

Share your systematic approach to debugging, including tools and software you employ to identify and fix issues. Provide examples of past experiences where your debugging skills led to a successful resolution.

Join Rise to see the full answer
Describe a project where you had to collaborate with other departments.

Use a specific example where collaboration was key to the project's success. Discuss your role, the departments involved, and how effective communication led to achieving your goals.

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What techniques do you use to ensure accurate documentation?

Explain the steps you take to maintain thorough documentation throughout the engineering process, including how you manage revisions and ensure accessibility for team members and stakeholders.

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What do you consider when designing control systems?

Discuss your methodology for designing control systems, including considerations for functionality, user needs, safety standards, and maintenance. Provide examples of how you incorporated these factors in previous projects.

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How do you keep up with advancements in control systems technology?

Mention specific resources like industry publications, professional organizations, online courses, or workshops that you engage with to stay informed about new technologies and methodologies relevant to control engineering.

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What challenges have you faced in automation projects, and how did you overcome them?

Share a specific challenge from an automation project and outline the steps you took to address it. Discuss what you learned from the experience and how it has influenced your approach to similar challenges.

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How would you prioritize tasks during a project with tight deadlines?

Detail your prioritization process, emphasizing time management strategies and how you balance multiple competing tasks. Discuss any tools or techniques you use to stay organized and efficient.

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What motivates you as a Controls Engineer?

Reflect on what aspects of being a Controls Engineer inspire you, whether it's the excitement of solving complex problems, the satisfaction of creating efficient systems, or the thrill of leveraging new technologies to enhance automation.

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With Barry-Wehmiller, you get the whole package. The company manufactures and supplies packaging, corrugating, paper converting, filling, and labeling automation equipment for a broad range of industries. It conducts business around the world thro...

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DATE POSTED
April 22, 2025

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