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Senior NPI Quality Engineer

Acumed LLC

As a part of the global industrial organization Marmon Holdings—which is backed by Berkshire Hathaway—you’ll be doing things that matter, leading at every level, and winning a better way. We’re committed to making a positive impact on the world, providing you with diverse learning and working opportunities, and fostering a culture where everyone’s empowered to be their best.

Job Scope

A Senior NPI Quality Engineer is responsible for quality planning and the overall quality of new products being released to the market.  The Senior QE drives Quality objectives in product development activities, ensuring product and process conformance to global standards (including FDA and ISO 13485).  The purpose of this position is to serve as a Quality leader during product development and manufacturing to ensure high product quality and reliability, and facilitate teams in identifying, documenting, assessing, correcting, and presenting quality issues using risk analysis and root cause analysis tools.  Responsibilities below require little supervision to prioritize and manage.

Responsibilities

  • Provides quality leadership to new product development teams in the areas of design control, design verification and validation, design transfer, risk management, and specification development ensuring compliance with Acumed policies and global regulations, including FDA Quality System Regulation and ISO 13485.
  • Provides leadership to development, engineering and manufacturing functions for verification/validation planning and design transfer activities. Assists teams in determining validation needs and requirements.
  • Collaborates with project teams to ensure understanding of and compliance with regulations, procedures, and requirements. Provides training, guidance and interpretation as needed.
  • Ensures quality and completeness of design history files and engineering change orders, including adherence to FDA & ISO requirements
  • Provides ongoing quality engineering support throughout the product life cycle, including CAPA investigations, Health Hazard Evaluations, Risk Management, and design changes.
  • Drives product risk management activities.  Ensures identified activities and mitigations are executed as agreed. 
  • Becomes familiar with the applicable technology to facilitate participation in technical discussions and risk-based decision making; coordinates issue resolution using a risk-based approach.
  • Manages Non-Conforming Material Reports and non-conforming product dispositions for all new and recently launched products.
  • Creates and maintains final inspection plans and works with applicable subject matter experts to develop and validate inspection methods, as needed.
  • Coordinates and communicates with external suppliers to facilitate the execution of Design Transfer Quality deliverables for new products.
  • Reviews verification and validation protocols and reports and identifies gaps for cGMP compliance. Supports the development and execution of strategies to close gaps in an efficient, technical, and compliant manner.
  • Provides management with status updates on assigned responsibilities and goals and escalates issues in a timely manner.
  • Provides expertise and guidance with regard to data collection, analysis and creation of design verification and validation reports.
  • Engages in continuous improvement activities by identifying opportunities and recommending improvements to design and development processes.  Leads the execution of recommended changes, as appropriate.
  • Trends and reports on quality data in order to improve product and process; develop recommendations based on data analysis.

Qualifications

  • Bachelor’s degree in an engineering or science discipline (advanced degree preferred) and minimum 5 years of experience in quality assurance in a regulated environment
  • Direct experience working with implantable devices preferred
  • Minimum 3 years of experience applying quality regulations and standards (e.g., 21CFR 820, ISO 13485, ISO 14971, Medical Device Directive, EU Medical Device Regulation, etc.)
  • Experience with CAPA and failure investigation / root cause analysis tools and techniques
  • Strong technical writing skills
  • Proficient in quality and statistical analysis tools (e.g., 6 Sigma, Risk Analysis, FMEA, DOE, Hypothesis Tests, trend analysis, etc.)
  • Highly effective communicator; able to facilitate difficult conversations and negotiate solutions among different department representatives 
  • Proven track record of strong teamwork and delivering results; adaptable to fast-paced, dynamic work environment with shifting demands
  • Working knowledge of ERP Systems (SAP preferred) and MS Office, expert at Excel and experience with Minitab
  • Experience with GD&T
  • ASQ Certified Quality Engineer preferred

Following receipt of a conditional offer of employment, candidates will be required to complete additional job-related screening processes as permitted or required by applicable law.

We are an equal opportunity employer, and all applicants will be considered for employment without attention to their membership in any protected class. If you require any reasonable accommodation to complete your application or any part of the recruiting process, please email your request to careers@marmon.com, and please be sure to include the title and the location of the position for which you are applying.

Average salary estimate

$100000 / YEARLY (est.)
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$90000K
$110000K

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What You Should Know About Senior NPI Quality Engineer, Marmon

At Acumed LLC, a part of the illustrious Marmon Holdings family and backed by Berkshire Hathaway, we're on the lookout for a skilled Senior NPI Quality Engineer to join our team in Addison, TX. In this role, you'll be at the forefront of quality planning and ensuring that our innovative new products meet the highest standards before hitting the market. Your expertise will drive our quality objectives during product development activities, ensuring compliance with global standards, including FDA regulations and ISO 13485. You'll be a key player in identifying and resolving quality issues, utilizing your skills in risk analysis and root cause analysis methodologies to maintain our commitment to excellence. We pride ourselves on fostering an empowering culture where your contributions can truly make a difference. You’ll have the opportunity to collaborate across various teams, offering guidance in design control, validation, and risk management, while ensuring that all processes comply with our standards and regulations. This role invites you to blend technical know-how with effective communication skills to facilitate seamless operations in product lifecycle support. Embrace the challenge of leading through complexities and join us in making a positive mark on the world with quality and reliability at the heart of everything we do. If you thrive in fast-paced environments with dynamic challenges, Acumed LLC is the perfect place for you to elevate your career and impact lives through your work!

Frequently Asked Questions (FAQs) for Senior NPI Quality Engineer Role at Marmon
What are the responsibilities of a Senior NPI Quality Engineer at Acumed LLC?

As a Senior NPI Quality Engineer at Acumed LLC, your responsibilities include leading quality initiatives in new product development, ensuring compliance with FDA and ISO standards, and providing quality leadership in design control, design verification, and validation processes. You'll also engage in CAPA investigations, manage non-conforming products, and maintain design history files, all while collaborating with various teams to uphold quality standards.

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What qualifications are required to become a Senior NPI Quality Engineer at Acumed LLC?

To qualify as a Senior NPI Quality Engineer at Acumed LLC, candidates should hold a bachelor's degree in an engineering or science discipline, ideally with an advanced degree. A minimum of 5 years in quality assurance within a regulated environment is essential, alongside direct experience with implantable devices and familiarity with quality regulations such as ISO 13485 and 21CFR 820.

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How does Acumed LLC ensure product quality and compliance in its engineering processes?

Acumed LLC takes product quality and compliance seriously by integrating quality management systems with proactive measures. Quality Engineers drive risk management activities, standardize verification and validation processes, and ensure ongoing quality support through every stage of the product lifecycle to meet regulatory expectations and uphold safety standards.

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What tools and techniques are beneficial for a Senior NPI Quality Engineer at Acumed LLC?

A successful Senior NPI Quality Engineer at Acumed LLC should be proficient in quality and statistical analysis tools including Six Sigma, FMEA, and data analysis software like Minitab. Strong technical writing skills are equally important, allowing for effective documentation of quality processes and reports that meet compliance requirements.

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Why is experience with implantable devices preferred for the Senior NPI Quality Engineer role at Acumed LLC?

Experience with implantable devices is preferred for the Senior NPI Quality Engineer role at Acumed LLC because the complexities of these products require a nuanced understanding of regulatory standards and design controls necessary to ensure patient safety and product effectiveness in the highly regulated medical device industry.

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Common Interview Questions for Senior NPI Quality Engineer
Can you describe your experience with quality regulations like ISO 13485 in your previous roles?

In your response, highlight specific projects where you utilized ISO 13485 to ensure compliance. Discuss how you implemented quality systems, conducted audits, and collaborated with cross-functional teams to maintain standards throughout the product lifecycle.

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How do you approach risk management during the product development phase?

Discuss your process for identifying potential risks, applying tools like FMEA, and developing mitigation strategies. Emphasize your collaboration with engineers and designers to incorporate risk management into the design process from the outset.

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What methods do you use to drive continuous improvement in product quality?

Explain how you leverage data analysis and feedback from quality checks to identify areas for improvement. Share specific examples of initiatives you have led that resulted in measurable improvements in product reliability and quality.

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How have you handled a situation where a product did not meet quality standards?

Discuss a specific instance where you successfully identified a quality issue, detailing the steps you took for root cause analysis, collaboration with your team, and how you implemented corrective actions to prevent reoccurrence.

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What experience do you have working with cross-functional teams?

Highlight your collaborative nature by sharing examples of projects where you worked closely with engineering, manufacturing, and regulatory teams to ensure quality objectives were met. Mention how effective communication was critical to your success.

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How do you ensure effective documentation of design history files?

Describe your systematic approach to documenting design history files, ensuring completeness and compliance with regulatory requirements. Mention methodologies you use to track updates and changes throughout the product development process.

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Can you share your experience in managing non-conforming products?

Discuss your role in managing non-conforming products by outlining the processes you follow to assess, document, and resolve these issues. Highlight your ability to communicate effectively with suppliers and internal teams to find solutions.

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What statistical tools are you proficient in, and how have you applied them in quality engineering?

Share specific statistical tools you’re experienced with, like Minitab or Excel, and give examples of how you used them for quality analysis. Explain how these analyses contributed to decision-making processes in product development.

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How do you prioritize tasks when faced with multiple quality engineering projects?

Talk about your method for prioritization, explaining how you assess project deadlines, regulatory requirements, and team input to create an effective action plan. Illustrate this with an example of competing deadlines you successfully managed.

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Why do you want to work as a Senior NPI Quality Engineer at Acumed LLC?

Express your enthusiasm for Acumed LLC’s mission to improve lives through quality products. Align your skills and experience with the company's values, demonstrating how you can contribute to their objectives and foster a culture of quality.

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DATE POSTED
April 14, 2025

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