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Process Engineer - Frac

Reporting to the Associate Director of Process Technology and dotted line responsibilities to the project Design Lead, the role will provide project and process design support to the project team to ensure that the project and process requirements are implemented to specification, time, quality and within budget for a successful handover to the end user. This individual will also assist in the development of project plans and contribute to project monitoring and control activities. This person will utilize their underlying knowledge in plasma fractionation to ensure the process design is captured appropriately to meet: Scope, Budget and Timelines.

You will be a member of the Process Technology team in Kankakee under the Global Process Engineering umbrella. You will join a team of Scientists and Engineers focused on Drug Substance production in a commercial Fractionation Manufacturing operation and that provides strategic technical direction to the manufacturing organization and project delivery team that allows the site achieve supply targets while maximizing capacity. As subject matter experts of the process, you will lead process design of capital process improvement in the fractionation process as well as supporting existing operational challenges as they arise. Daily work will be onsite in the Kankakee plant and will require approximately 50% travel to support the project design and equipment manufacturing process.

Responsibilities:

  • Responsible for process design activities required to scope, develop, procure, construct and qualify new equipment and facilities required to meet production throughput demands.

  • Support/lead multi-disciplinary teams through project life cycle activities to deliver capacity expansion capabilities to meet global and local strategic requirements.

  • Provide cGMP compliant processes and facilities suitable for FDA and global regulatory approval.

  • Project teams are responsible for completion of project lifecycle activities through turnover to routine commercial production. This role would continue to support new projects and existing commercial product upon completion of the project.

  • Lead transition of technical oversight of the process from project (tech transfer) to operations phases for manufacturing.

  • Ensure that key parameters for process monitoring are clearly identified during the project design. Upon turnover, a control strategy is created and necessary charting of these parameters (e.g. time series, control charts) are set up and transferred to the Operations team.

Qualifications:

  • Bachelor's degree required. Degree in Engineering or Science discipline strongly preferred. Level of role determined by related industry experience (pharmaceutical/biotech operations preferred).

  • Minimum 5-6+ years of industry experience with Plasma Fractionation experience.

  • Knowledge of cGMPs and manufacturing operations in FDA regulated facility.

  • Understanding of project management principles and project lifecycle phases. Knowledge of Commissioning and Qualification, Process Validation, and facility regulatory submission requirements.

  • Strategic mindset and experience leading projects.

  • Experience leading multicultural and international teams is preferred.

  • Have strong technical writing skills.

Different qualifications or responsibilities may apply based on local legal and/or educational requirements. Refer to local job documentation where applicable.

#LI-Onsite

The expected base salary range for this position at hiring is $104,000 - $118,400. Please note this salary range reflects the minimum and maximum base pay that CSL expects to pay for this position at the listed location as of the time of this posting. Individual base salary for a successful candidate is determined by qualifications, skill level, experience, competencies and other relevant factors. In addition to base salary, total compensation for this role may also include incentive compensation and equity.

Our Benefits

CSL employees that work at least 30 hours per week are eligible for benefits effective day 1. We are committed to the wellbeing of our employees and their loved ones. CSL offers resources and benefits, from health care to financial protection, so you can focus on doing work that matters. Our benefits are designed to support the needs of our employees at every stage of their life. Whether you are considering starting a family, need help paying for emergency back up care or summer camp, looking for mental health resources, planning for your financial future, or supporting your favorite charity with a matching contribution, CSL has many benefits to help achieve your goals.

Please take the time to review our benefits site to see what’s available to you as a CSL employee.

About CSL Behring

CSL Behring is a global leader in developing and delivering high-quality medicines that treat people with rare and serious diseases. Our treatments offer promise for people in more than 100 countries living with conditions in the immunology, hematology, cardiovascular and metabolic, respiratory, and transplant therapeutic areas. Learn more about CSL Behring .

We want CSL to reflect the world around us

As a global organization with employees in 35+ countries, CSL embraces diversity and inclusion. Learn more about Diversity & Inclusion at CSL.

Do work that matters at CSL Behring!

Average salary estimate

$111200 / YEARLY (est.)
min
max
$104000K
$118400K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Process Engineer - Frac, CSL Behring

Are you ready to take on an exciting challenge as a Process Engineer - Frac with CSL Behring in Kankakee County, IL? In this vital role, you'll report to the Associate Director of Process Technology, with an essential part in supporting the project team to ensure all project and process design requirements are met on time and within budget. You’ll be diving into project plans while utilizing your knowledge of plasma fractionation to navigate complex design processes. As a key member of the Process Technology team, you will collaborate with a stellar crew of Scientists and Engineers dedicated to Drug Substance production in a state-of-the-art Fractionation Manufacturing operation. Your expertise will guide process improvement initiatives and provide necessary support for ongoing operational challenges. On a day-to-day basis, you'll work onsite in the Kankakee plant while traveling about 50% of the time to oversee project design and equipment manufacturing. You’ll lead the charge in developing processes compliant with FDA regulations and ensure effective handover to the operations team. Plus, you’ll use your strong technical writing skills to communicate vital information clearly. If you're passionate about improving healthcare outcomes and you're looking for a place where you can truly make an impact, CSL Behring's Process Engineer role is calling your name!

Frequently Asked Questions (FAQs) for Process Engineer - Frac Role at CSL Behring
What are the main responsibilities of a Process Engineer - Frac at CSL Behring?

As a Process Engineer - Frac at CSL Behring, your key responsibilities include overseeing process design activities, leading multi-disciplinary project teams, and ensuring compliance with cGMP based on FDA and global regulatory requirements. You’ll assist in construction and qualification of facilities and equipment to fulfill production demands while supporting capacity expansion. Leading projects from tech transfer to operational phases will also fall under your purview.

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What qualifications do I need to work as a Process Engineer - Frac at CSL Behring?

To qualify for the Process Engineer - Frac position at CSL Behring, you need a bachelor's degree in engineering or a related science discipline. Moreover, 5-6+ years of relevant industry experience, particularly in plasma fractionation, is essential. Familiarity with cGMP standards and project management principles, along with strong communication skills, will enhance your candidacy.

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What skills are critical for the Role of Process Engineer - Frac at CSL Behring?

Critical skills for the Process Engineer - Frac role at CSL Behring include a solid understanding of plasma fractionation processes, project management experience, and technical writing abilities. Additionally, possessing a strategic mindset and experiencing multicultural team leadership will bolster your effectiveness in this position.

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What is the work environment like for a Process Engineer - Frac at CSL Behring?

The work environment for a Process Engineer - Frac at CSL Behring is a dynamic and collaborative one, focused on practical solutions in Drug Substance production. Employees spend most of their time onsite in the Kankakee plant with about 50% travel involved. The culture here promotes teamwork amidst a strong commitment to improving patient outcomes globally.

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What kind of projects will a Process Engineer - Frac be involved in at CSL Behring?

In the Process Engineer - Frac role at CSL Behring, you'll be involved in diverse projects aimed at enhancing production capabilities through technical oversight of capital process improvements and launching new equipment design. You'll engage in the lifecycle of projects from conceptual design through to operational execution and support ongoing production activities.

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Common Interview Questions for Process Engineer - Frac
Can you describe your experience with plasma fractionation and how it applies to the Process Engineer - Frac role?

In answering this question, highlight specific projects you've worked on related to plasma fractionation, discussing your role in design, implementation, and troubleshooting. Emphasize how your expertise aligns with CSL Behring’s focus on Drug Substance production.

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What approach do you take to ensure compliance with cGMP in your engineering projects?

Demonstrate your understanding of cGMP by detailing how you incorporate regulatory guidelines during design and implementation phases. Mention past experiences where you successfully navigated compliance challenges.

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How do you lead and manage multidisciplinary teams in project settings?

Share your experience leading teams, focusing on your communication style and strategies for collaboration. Provide examples of how you've resolved conflicts or motivated team members towards common project goals.

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What strategies do you use to identify and mitigate project risks?

Discuss the methodologies you employ for risk assessment in engineering projects, such as FMEA or risk matrices, and how these strategies have shaped successful project outcomes in your previous roles.

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Can you give an example of a successful project you led and the impact it had?

Select a project that highlights your leadership and technical skills, emphasizing your role and the positive results achieved. Discuss the objectives, challenges faced, and how you ensured success throughout the project lifecycle.

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What tools and software do you rely on for process design and project management?

Mention your proficiency with project management and design software relevant to the role, such as AutoCAD, MS Project, or simulation tools specific to process engineering, explaining how you've used these tools effectively in past projects.

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How do you handle operational challenges that arise during project execution?

Describe your problem-solving approach, including how you analyze the situation, collaborate with colleagues, and implement solutions. Provide examples of past challenges and the outcomes resulting from your interventions.

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How do you ensure effective communication with stakeholders throughout a project?

Talk about your strategies for stakeholder engagement, including regular updates, progress reporting, and incorporating feedback. Highlight examples of how your communication efforts contributed to project transparency and support.

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What motivates you to excel as a Process Engineer in the biotechnology sector?

Share your passion for the biotechnology field, emphasizing your commitment to innovation and improving patient experiences through rigorous engineering practices. Discuss how this motivation translates into your work ethic and project outcomes.

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Do you have experience with FDA submissions and regulatory compliance documentation?

If applicable, describe your experience with FDA submissions and the types of documentation involved. Highlight your understanding of the regulatory landscape and how you've successfully navigated submission processes in past roles.

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Full-time, on-site
DATE POSTED
April 17, 2025

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