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Sr Engineer II, Manufacturing

Job Description

About This Role

This role designs, specifies and installs new equipment and provides engineering technical support and troubleshooting for assigned process equipment and area assets.  Responsible for leading, tracking, and coordinating activities related to the GMP manufacturing process equipment. Provides project engineering as required for new processing equipment installations and modifications to existing equipment. Aids in the development of junior engineers as appropriate. Able to manage small to medium engineering projects with little direction. Work with and provide direction to contractors. Lead multi-function teams to implement change and improve on existing processes locally and globally.

What You’ll Do

  • Support Manufacturing operations by troubleshooting issues and identifying equipment system improvements. Updates standards, drawings and specifications as necessary.
  • Identify and lead equipment related projects, including technology transfers, capital projects, and modifications. Complete project management tracking of deliverables for metrics & reporting. Provide input & guidance to Tech Transfer and project / area efforts, provide technical evaluations of validation requirements for core change controls & associated action plans.
  • Author sections of Validation-related reports & project plans, approve Trackwise-generated workflows (deviations, global change controls) for equipment / automation-related changes, reviews automation protocols, & attends related meetings.
  • Coordinate Equipment/Cleaning Validation Protocols (development, training, management, tracking) - include time spent on production floor. Specifically design & develop validation protocols, provide expertise to associated equipment & automation design / modifications, support FAT (Factory Acceptance Testing), equipment startup, & commissioning efforts, as required. 
  • Maintain personal training, goal development / completion, compliance workflow tracking, & progress tracking.
  • Represents Engineering department on various industry societies and forums (e.g. – ISPE, BioPhorum)
  • Ensures effective communication of validation strategy, risks, and overall plans to leadership and teams.
  • Represent engineering and validation systems, data packages and submissions in regulatory audits including responses to any observations.
  • Lead validation lifecycle management of validated equipment including regulatory questions / requests of validated systems. Authoring and management of Validation Master Plan and Cleaning Strategy documents.

Who You Are

You are accountable for achieving milestones in equipment projects, involving frequent internal and external communication. As a representative of the Manufacturing Engineering organization, your role carries the weight of potential delays and extra resource allocation if errors occur in your decisions or recommendations. Your commitment lies in delivering accurate and timely results, ensuring efficient processes to prevent setbacks.

Qualifications

  • Bachelor's degree in engineering.
  • Practical knowledge and application of GMP and EMA regulations.
  • 6-8 years of direct engineering and validation experience on manufacturing equipment in a pharmaceutical or biotech environment.
  • Competency in Process Controls and Distributed Controls Systems, MS Word, MS Excel, MS Power Point and MS Project.
  • Excellent oral and written communication skills.
  • Ability to work rotating shifts, extended shifts and weekends as needed.
  • Experience with either Fill Finish, Isolator (Bausch and Stroebel) and Lyophilizer technologies preferred.

Additional Information

The base salary range for this position is $104,000 - $139,000. Base salary offered is determined through an analytical approach utilizing a combination of factors including, but not limited to, relevant skills & experience, job location, and internal equity.

Regular employees are eligible to receive both short term and long-term incentives, including cash bonus and equity incentive opportunities, designed to reward recent achievements and recognize your future potential based on individual, business unit and company performance.

In addition to compensation, Biogen offers a full and highly competitive range of benefits designed to support our employees’ and their families physical, financial, emotional, and social well-being; including, but not limited to:

  • Medical, Dental, Vision, & Life insurances
  • Fitness & Wellness programs including a fitness reimbursement
  • Short- and Long-Term Disability insurance
  • A minimum of 15 days of paid vacation and an additional end-of-year shutdown time off (Dec 26-Dec 31)
  • Up to 12 company paid holidays + 3 paid days off for Personal Significance
  • 80 hours of sick time per calendar year
  • Paid Maternity and Parental Leave benefit
  • 401(k) program participation with company matched contributions
  • Employee stock purchase plan
  • Tuition reimbursement of up to $10,000 per calendar year
  • Employee Resource Groups participation

Why Biogen?

We are a global team with a commitment to excellence, and a pioneering spirit. As a mid-sized biotechnology company, we provide the stability and resources of a well-established business while fostering an environment where individual contributions make a significant impact. Our team encompasses some of the most talented and passionate achievers who have unparalleled opportunities for learning, growth, and expanding their skills. Above all, we work together to deliver life-changing medicines, with every role playing a vital part in our mission. Caring Deeply. Achieving Excellence. Changing Lives.

At Biogen, we are committed to building on our culture of inclusion and belonging that reflects the communities where we operate and the patients we serve. We know that diverse backgrounds, cultures, and perspectives make us a stronger and more innovative company, and we are focused on building teams where every employee feels empowered and inspired. Read on to learn more about our DE&I efforts.

All qualified applicants will receive consideration for employment without regard to sex, gender identity or expression, sexual orientation, marital status, race, color, national origin, ancestry, ethnicity, religion, age, veteran status, disability, genetic information or any other basis protected by federal, state or local law. Biogen is an E-Verify Employer in the United States.

 

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Average salary estimate

$121500 / YEARLY (est.)
min
max
$104000K
$139000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Sr Engineer II, Manufacturing, Biogen

As a Sr Engineer II, Manufacturing at Biogen in Research Triangle Park, NC, you will play a critical role in shaping our manufacturing processes. This position is all about designing, specifying, and installing cutting-edge equipment while providing top-notch engineering support. You’ll lead efforts in troubleshooting and improving systems, ensuring our manufacturing operations run smoothly. Your expertise will guide small to medium engineering projects with a degree of autonomy, and you’ll collaborate with multi-function teams to implement impactful changes both locally and globally. Not to mention, this role gives you the unique opportunity to develop the next generation of engineers. You’ll also represent our engineering team on various industry forums, ensuring that we stay ahead of industry trends. Your commitment to clear communication and thorough validation strategies plays a pivotal role in maintaining our high standards. The dynamic nature of this position ensures that no two days are alike, and as part of a quickly evolving biotech environment, you’ll find opportunities for learning and growth while contributing to life-changing medicines. If you're passionate about engineering and ready to make a difference, this role at Biogen awaits you!

Frequently Asked Questions (FAQs) for Sr Engineer II, Manufacturing Role at Biogen
What are the responsibilities of a Sr Engineer II, Manufacturing at Biogen?

The Sr Engineer II, Manufacturing at Biogen is responsible for the design, installation, and troubleshooting of manufacturing equipment. This includes leading and coordinating activities related to GMP processes, managing projects with minimal direction, and supporting the development of junior engineers. You'll be involved in technology transfers, capital projects, and equipment validation, ensuring adherence to regulatory standards throughout.

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What qualifications are needed for the Sr Engineer II, Manufacturing role at Biogen?

To be considered for the Sr Engineer II, Manufacturing position, candidates should hold a Bachelor's degree in engineering and have 6-8 years of relevant experience in validation and engineering within the pharmaceutical or biotech industries. Practical knowledge of GMP and EMA regulations is critical, as well as competency in process control systems and familiarization with technologies like Fill Finish or Lyophilizers.

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What skills are essential for a Sr Engineer II, Manufacturing at Biogen?

Essential skills for a Sr Engineer II, Manufacturing at Biogen include strong project management abilities, excellent oral and written communication, as well as technical skills related to manufacturing and validation processes. Familiarity with software tools like MS Excel and MS Project is also important, as these aid in tracking project deliverables effectively.

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How does the role of Sr Engineer II, Manufacturing contribute to Biogen's mission?

As a Sr Engineer II, Manufacturing, you play a vital role in ensuring efficient manufacturing processes, ultimately helping to deliver life-changing medicines. Your efforts in improving equipment reliability, validation management, and compliance with regulations contribute directly to Biogen's goal of enhancing patient outcomes through high-quality pharmaceutical products.

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What career growth opportunities are available for a Sr Engineer II, Manufacturing at Biogen?

At Biogen, there are numerous opportunities for career advancement for a Sr Engineer II, Manufacturing. You will be encouraged to lead projects and improve processes, allowing you to gain valuable leadership experience. Additionally, mentoring junior engineers helps you develop your managerial skills, paving the way for potential roles such as Engineering Manager or other senior technical leadership positions.

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Common Interview Questions for Sr Engineer II, Manufacturing
Can you describe your experience with validation in manufacturing?

When discussing your validation experience, focus on specific projects where you implemented validation protocols. Highlight your understanding of GMP standards and your ability to handle regulatory audits effectively. Providing examples of successful validation projects will demonstrate your expertise.

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How do you approach troubleshooting equipment issues?

Explain your systematic approach to troubleshooting. Emphasize your analytical skills and ability to utilize data to pinpoint problems. Discuss instances where you successfully identified and resolved equipment failures, showcasing your methodical problem-solving capabilities.

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What techniques do you use to manage engineering projects?

Talk about project management methodologies you've employed, such as Agile or Waterfall. Be sure to mention tools like MS Project that help you track deliverables and timelines effectively. Share examples of how you successfully managed projects from conception to completion.

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How do you keep abreast of regulatory changes in biotech manufacturing?

Discuss your commitment to ongoing education and professional development. Highlight resources you utilize, such as industry publications, forums, or training sessions. Your proactive approach to staying informed will illustrate your dedication to compliance and best practices.

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How would you handle a conflict within a cross-functional team?

Explain your approach to conflict resolution, focusing on communication and collaboration. Provide examples of past experiences where you navigated team challenges effectively, emphasizing the importance of understanding different perspectives and aligning towards common goals.

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What is your experience with process control systems?

Be prepared to discuss specific systems you've worked with, your role in maintaining them, and any improvements you implemented. Highlight your technical understanding and how it relates to overall manufacturing efficiency.

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Can you provide an example of a successful equipment installation project you led?

Share a detailed example, focusing on your role in planning, execution, and the outcomes. Include challenges faced and how you overcame them, highlighting your leadership and technical skills throughout the project.

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How do you ensure that validation documentation meets regulatory expectations?

Discuss your process for creating and reviewing validation documentation. Emphasize your attention to detail and familiarity with regulatory requirements, illustrating your commitment to maintaining high-quality standards in documentation.

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Describe a time when you had to train others on new engineering processes.

Provide an instance where you successfully guided a team through a new process. Outline your training methods and the positive impact your instruction had on team performance, emphasizing your leadership abilities.

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What are your long-term career goals as a Sr Engineer II, Manufacturing?

Discuss your aspirations for growth within the field of manufacturing engineering. Connect your goals to Biogen's mission, expressing a desire to contribute to innovative solutions and the development of future engineering talent within the company.

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