Lead Process Engineer
Job Description
BlueScope is an Australian-born global success story spanning 15 countries. Our team of over 16,500 people is our strength and we want our people to be safe, successful and well. We’re leaders and innovators in transforming steel into smart products and solutions that support society, today and in the future.
Under the Project Management of BlueScope; Rio Tinto, BHP and Woodside Energy have partnered together to form Project NeoSmelt. Our intention is to develop Australia’s largest ironmaking Electric Smelting Furnace (ESF) pilot plant, situated in Kwinana Industrial Area, south of Perth.
About the Project
The groundbreaking project combines the expertise of the joint venture partners to test technology to enable the use of Pilbara iron ore to produce molten iron using direct reduced iron (DRI)-ESF technology, as the companies come together to try to accelerate the decarbonisation of steelmaking. Excitingly, Project NeoSmelt has the potential to open a pathway to near-zero emissions steelmaking! With the added benefit of using Pilbara iron ore to ensure the longevity of the iron ore and steel industry, while contributing to a de-carbonised steel making process.
The pilot plant aims to prove Pilbara iron ore can be used to produce lower-carbon emissions molten iron and subject to funding, we anticipate a decision to enter feasibility studies in Q2 2025, targeting final investment decision for the pilot plant in 2026, with operations expected to begin in 2028.
The Opportunity
Our project is looking for a Lead Process Engineer to join our team based in Kwinana, WA initially on a fixed-term contract. By embarking with us on this new journey, you’ll work alongside our renown joint venture partners including BHP, Rio Tinto, and Woodside Energy, united in our goal to achieve Net Zero Carbon emissions by 2050. You won’t just be part of a project; you'll be at the forefront of the next generation of low emissions steelmaking.
Enjoy coastal living just 20 minutes from the vibrant CBD of Perth, plus weekend getaways to the stunning Margaret River wine region are just around the corner.
What Will You Do?
You’ll support a diverse team of technology and process specialists, whilst ensuring all Process Engineering activities are carried out efficiently, effectively, to the requirements of the project. You will:
- provide guidance and governance in Process Safety and Safety in Design across the project scope
- demonstrate Safety and Environment Leadership, ensuring governing HSEC and Process Safety management plans are developed and maintained and actions/processes within these plans are deployed and adhered to
- ensure appropriate interaction between the engineering team, technology & process team, operations and commissioning readiness teams and OEM teams resulting in contribution to the design process
If the project achieves the financial investment decision in 2026, there is opportunity for this position to continue throughout the build and commissioning phases.
More About You
Along with your technical and leadership skills, you will have experience in applying your analytical skills to address process performance. You will also bring:
- tertiary education and qualifications in Chemical engineering
- proven ability to engineer and deliver significant process engineering packages from feasibility through to project handover – including significant ability/knowledge in HAZOP/CHAZOP, or equivalent design process experience
- a demonstrated ability to influence, facilitate change, and build capability in others to deliver workplan to schedule and budget
- technical knowledge and expertise applied to high temperature and/or pressure processes
- experience in commissioning planning and management, and engineering management
We’re committed to fostering an inclusive environment where every employee feels respected and valued to be their authentic selves, and welcome people of all backgrounds, skills, experiences and perspectives. We encourage Women and First Nations people to apply. We’re passionate about driving sustainability outcomes that matter to our communities, including action on climate and our 2050 net zero goal.
Bring your energy and make your mark, as, together, we drive Our Purpose: “We create and inspire smart solutions in steel, to strengthen communities for the future.”
Come and discover us at www.bluescope.com/auscareers
Join us, creating strength for the future.
Applications close Friday 25th April 2025
Average salary estimate
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At BlueScope, we're on an exciting journey, and we're looking for a Lead Process Engineer to join our dynamic team at our Kwinana site in WA. As a key player in Project NeoSmelt — a revolutionary venture to develop Australia’s largest ironmaking Electric Smelting Furnace pilot plant — you’ll work alongside industry giants like BHP, Rio Tinto, and Woodside Energy. This project is not just about innovation; it's about leading the charge toward sustainable steelmaking, aiming for net-zero carbon emissions by 2050. In this role, you'll support a diverse team, ensuring that all process engineering activities are executed effectively and efficiently. Your responsibilities will range from providing guidance on process safety and environmental leadership to facilitating seamless interactions between engineering and commissioning teams. You’ll leverage your analytical and technical expertise to address process performance, and your leadership skills will foster collaboration and capability within your team. We’re looking for someone who holds a degree in Chemical Engineering and has proven experience delivering significant engineering packages from onset to handover. If you’re passionate about crafting solutions that contribute to a greener future and enjoy living just a stone's throw from the vibrant Perth CBD and beautiful Margaret River wine region, then we want to hear from you! Let's work together to create and inspire smart solutions in steel, strengthening communities for the future.
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Since 1915 the steel industry has been an essential part of Australia and its economy. BlueScope's heritage traces back to the very beginning. Our history has always been in steelmaking - but the future lies in selling Australian innovation, tec...
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