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Job details

Process Engineer

It's fun to work in a company where people truly BELIEVE in what they're doing!

We're committed to bringing passion and customer focus to the business.

Roles

  • Lead and investigate process optimization.
  • Build a capacity model by analyzing SAP data from production work centers, material numbers and drawing numbers.
  • Lead and manage project deliverables.
  • Review workplace safety and ergonomics for the facility.
  • Collaborates with teams across various disciplines to implement methods and modifications to reduce production costs and increase production capacity.

Responsibilities

  • Identify safety hazards within the process and provide the preventive/corrective action and PPE.
  • Continuously improve the ergonomics of the workplace.
  • Eliminate/Minimize production defects and poor quality thru process improvements.
  • Perform GEMBA walks in each production area to identify gaps in the process.
  • Perform the 8 types of waste (DOWNTIME) analysis.
  • Define solutions to process issues and its completion timelines such as hand tools, standard WIP, system transactions, etc.
  • Develop and sustain manufacturing line layout.
  • Analyze and plan workflow, equipment placement and space requirements to improve manufacturing efficiency.
  • Analyze customer requirements to develop manufacturing process within those parameters such as lead time, head count, takt time, identifying the bottleneck in the process, maximize raw material usage, labor cost, etc.
  • Identify production capacity and machine capabilities for growth opportunities.
  • Review schedules and future production requirements to assist management in decision making.
  • Coordinate equipment maintenance and repair services and make sure that manufacturer’s procedures and instructions are followed in order to keep production equipment operational.
  • Identify gaps in operator training and create or assist necessary documentation for future trainings.
  • Apply Lean tools such as 5s, Process Flow Map, Plan Do Check Act, Total Preventive Maintenance, Process Failure Mode and Effects Analysis, and Value Stream Map.

Job Knowledge, Skills & Abilities

Excellent verbal and written communication skills in all levels of the organization. Thorough understanding of ergonomics and applicable industry standards. Ability to understand manufacturing process flows and production methods. Strong analytical and problem-solving skills. Proficient with Microsoft Office Suite and computer-aided design (AutoCAD). Prolonged periods of sitting at a desk and working on a computer. Must be able to lift 15 pounds at times. Must be able to access and navigate all areas in the facility and access all machinery.

Education and Experience

Bachelor’s degree in mechanical, Electrical, or Industrial Engineering required. Certificate in AutoCAD desirable.

Work Environment

Manufacturing plant environment with extreme fluctuation in temperature. Dusty and noisy environment. Exposure to odors and fumes.

Other Duties

Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.

Benefit Details

  • Group Health Insurance
  • Company Paid Group Term Life
  • Dental, Vision, Short Term Disability, Long Term Disability, and Critical Care
  • 401k – Eligible day one of employment (Contributions can be from 1% to 50% of salary. Company match of up to 4% quarterly based on safe harbor election)
  • Holidays – 9 per year (Eligible after 30 days of employment)
  • Vacation time
  • Educational Assistance
  • Employee Assistance Program
  • Onsite Clinic – Free medical visits
  • Safety and Attendance incentives
  • Employee Appreciation Days

If you like wild growth and working with happy, enthusiastic over-achievers, you'll enjoy your career with us! 

Average salary estimate

$80000 / YEARLY (est.)
min
max
$70000K
$90000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Process Engineer, Madix, Inc.

At our company in Terrell, TX, we're on the lookout for a passionate Process Engineer who wants to dive deep into the world of process optimization. If you thrive in an environment where commitment and enthusiasm shine, then you'll feel right at home here! As a Process Engineer, you'll lead the charge in investigating ways to enhance production processes by analyzing data from our SAP systems, tackling everything from material flow to workspace ergonomics. Your role will be vital in managing project deliverables and collaborating with cross-functional teams to implement cost-effective strategies that boost efficiency. We believe in a hands-on approach, so you'll conduct GEMBA walks to get a front-row view of our production areas, identifying gaps and opportunities for improvement. Safety is our top priority, and you'll actively seek out hazards to ensure the well-being of colleagues while continuously enhancing workplace ergonomics. You won’t just identify problems; you’ll be the one crafting solutions, from tool and layout optimization to team training documentation. If you're equipped with a degree in Mechanical, Electrical, or Industrial Engineering and are ready to take on exciting challenges using Lean tools like 5S and Process Flow Mapping, your future with us looks bright. Get ready to contribute to a dynamic team where your insights lead to real-world changes!

Frequently Asked Questions (FAQs) for Process Engineer Role at Madix, Inc.
What are the responsibilities of a Process Engineer at our company in Terrell, TX?

As a Process Engineer at our company in Terrell, TX, you'll be responsible for optimizing production processes, analyzing workflow efficiency, and leading projects aimed at reducing costs while enhancing capacity. You'll also focus on workplace safety and ergonomics, ensuring that all operations meet rigorous safety standards.

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What qualifications are necessary to apply for the Process Engineer position?

Candidates applying for the Process Engineer position should hold a Bachelor’s degree in Mechanical, Electrical, or Industrial Engineering. While a certificate in AutoCAD is desirable, strong analytical and problem-solving skills, as well as proficiency with Microsoft Office Suite, are essential to succeeding in this role.

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How does the company support professional development for Process Engineers?

Our company is committed to fostering professional growth for Process Engineers through initiatives such as educational assistance and hands-on training opportunities. We encourage continuous learning and support our team members in enhancing their skills to thrive in a dynamic manufacturing environment.

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What tools and methodologies will I use as a Process Engineer in Terrell?

In your role as a Process Engineer in Terrell, you will leverage Lean tools and methodologies, including 5S, Process Flow Mapping, and Value Stream Mapping. These tools are essential for identifying waste, streamlining processes, and implementing effective solutions across manufacturing operations.

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What is the work environment like for a Process Engineer at this company?

The work environment for a Process Engineer at our company is a manufacturing plant setting in Terrell, TX, which can be dusty and noisy, with significant temperature fluctuations. You'll need to navigate areas of the facility freely while ensuring all equipment is operational and maintaining a focus on safety and quality.

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Common Interview Questions for Process Engineer
Can you describe your experience with process optimization?

When asked about process optimization experience, emphasize specific projects you've worked on. Describe the methods you used, the challenges you faced, and the measurable outcomes achieved, showcasing your ability to apply Lean principles effectively.

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What Lean tools are you familiar with, and how have you applied them?

Discuss Lean tools such as 5S, Value Stream Mapping, or Process Flow Mapping that you've utilized in past projects. Provide examples of how these tools led to streamlined operations, cost savings, or productivity enhancements to demonstrate your practical knowledge.

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How do you ensure workplace safety and ergonomics while optimizing processes?

Talk about your proactive approach to identifying and mitigating safety hazards. Describe how you incorporate ergonomic assessments into process design and how these considerations enhance productivity and employee well-being in the work environment.

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Describe a time you had to collaborate across different departments to achieve a goal.

Share a specific example where you successfully worked with cross-functional teams. Explain the project objectives, how you facilitated communication, and the benefits of collaborative problem solving, highlighting your teamwork skills.

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How do you approach problem-solving when faced with production issues?

Explain your methodical problem-solving process, from data analysis to root cause identification. Emphasize your analytical skills, experience with GEMBA walks, and any relevant methodologies you've used to resolve production challenges effectively.

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What metrics do you consider essential for evaluating process efficiency?

Discuss metrics such as production yield, cycle time, and defect rates that you monitor to assess process efficiency. Explain how tracking these metrics helps identify areas for improvement and supports informed decision-making.

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What role does continuous improvement play in your work as a Process Engineer?

Articulate your commitment to continuous improvement, sharing how you actively seek feedback, analyze data for trends, and implement changes. Provide examples of past initiatives where your efforts led to significant improvements in processes.

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How do you prioritize your tasks and manage project deadlines?

Describe your approach to task prioritization, mentioning tools you use for project management. Highlight your organizational skills and ability to adapt to changing circumstances while ensuring that project deadlines are met without compromising quality.

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What strategies do you use to engage and inform operators during process changes?

Explain techniques you use to foster engagement, such as conducting training sessions, providing regular updates, and soliciting feedback from operators. Showcase how promoting transparency and collaboration can result in smoother transitions during process changes.

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Why do you want to work as a Process Engineer with our company in Terrell, TX?

Share your enthusiasm for the company's mission and culture, linking it to your personal and professional values. Discuss how you see yourself contributing to the team's success and what excites you about the work environment in Terrell.

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EMPLOYMENT TYPE
Full-time, on-site
DATE POSTED
March 30, 2025

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