Process Engineer
It's fun to work in a company where people truly BELIEVE in what they're doing!
We're committed to bringing passion and customer focus to the business.
Roles
- Lead and investigate process optimization.
- Build a capacity model by analyzing SAP data from production work centers, material numbers and drawing numbers.
- Lead and manage project deliverables.
- Review workplace safety and ergonomics for the facility.
- Collaborates with teams across various disciplines to implement methods and modifications to reduce production costs and increase production capacity.
Responsibilities
- Identify safety hazards within the process and provide the preventive/corrective action and PPE.
- Continuously improve the ergonomics of the workplace.
- Eliminate/Minimize production defects and poor quality thru process improvements.
- Perform GEMBA walks in each production area to identify gaps in the process.
- Perform the 8 types of waste (DOWNTIME) analysis.
- Define solutions to process issues and its completion timelines such as hand tools, standard WIP, system transactions, etc.
- Develop and sustain manufacturing line layout.
- Analyze and plan workflow, equipment placement and space requirements to improve manufacturing efficiency.
- Analyze customer requirements to develop manufacturing process within those parameters such as lead time, head count, takt time, identifying the bottleneck in the process, maximize raw material usage, labor cost, etc.
- Identify production capacity and machine capabilities for growth opportunities.
- Review schedules and future production requirements to assist management in decision making.
- Coordinate equipment maintenance and repair services and make sure that manufacturer’s procedures and instructions are followed in order to keep production equipment operational.
- Identify gaps in operator training and create or assist necessary documentation for future trainings.
- Apply Lean tools such as 5s, Process Flow Map, Plan Do Check Act, Total Preventive Maintenance, Process Failure Mode and Effects Analysis, and Value Stream Map.
Job Knowledge, Skills & Abilities
Excellent verbal and written communication skills in all levels of the organization. Thorough understanding of ergonomics and applicable industry standards. Ability to understand manufacturing process flows and production methods. Strong analytical and problem-solving skills. Proficient with Microsoft Office Suite and computer-aided design (AutoCAD). Prolonged periods of sitting at a desk and working on a computer. Must be able to lift 15 pounds at times. Must be able to access and navigate all areas in the facility and access all machinery.
Education and Experience
Bachelor’s degree in mechanical, Electrical, or Industrial Engineering required. Certificate in AutoCAD desirable.
Work Environment
Manufacturing plant environment with extreme fluctuation in temperature. Dusty and noisy environment. Exposure to odors and fumes.
Other Duties
Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.
Benefit Details
- Group Health Insurance
- Company Paid Group Term Life
- Dental, Vision, Short Term Disability, Long Term Disability, and Critical Care
- 401k – Eligible day one of employment (Contributions can be from 1% to 50% of salary. Company match of up to 4% quarterly based on safe harbor election)
- Holidays – 9 per year (Eligible after 30 days of employment)
- Vacation time
- Educational Assistance
- Employee Assistance Program
- Onsite Clinic – Free medical visits
- Safety and Attendance incentives
- Employee Appreciation Days
If you like wild growth and working with happy, enthusiastic over-achievers, you'll enjoy your career with us!
Average salary estimate
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Join us as a Process Engineer at our Terrell, TX facility, where we truly believe in making a difference! You'll be at the forefront of process optimization, utilizing your skills to build capacity models and analyze SAP data from production work centers. We are looking for someone who can lead and manage project deliverables while reviewing workplace safety and ergonomics. You'll collaborate with cross-functional teams to implement effective modifications that not only reduce production costs but also boost capacity. Your responsibilities will include identifying safety hazards, improving workplace ergonomics, minimizing production defects, and conducting thorough GEMBA walks to spot process gaps. If you thrive in a fast-paced environment and enjoy finding solutions to complex problems, this role is perfect for you! You'll have the opportunity to develop manufacturing processes tailored to customer requirements, identify growth opportunities, and coordinate maintenance to keep production running smoothly. With a Bachelor's degree in engineering and excellent analytical skills, you’ll play an integral part in enhancing our operations. Plus, with perks like health insurance, a 401k plan, and an onsite clinic, your well-being is a priority. If wild growth and working alongside passionate over-achievers sound exciting to you, come enjoy your career with us!
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