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Senior Avionics Engineer (Harnessing and Integration)

Hermeus is an aerospace and defense technology company founded to radically accelerate air travel by delivering hypersonic aircraft. The company aims to develop hypersonic aircraft quickly and cost-effectively by integrating hardware-rich, iterative development with modern computing and autonomy. This approach has been validated through design, build, and test of the company’s first combined turbojet-ramjet engine and is now being scaled through its first flight vehicle program, Quarterhorse. Hermeus is also developing Darkhorse — an uncrewed hypersonic aircraft designed to deliver unique asymmetric capabilities to the warfighter.


Responsibilities
  • Develop the electro-mechanical design of wire harnesses within our family of vehicles  
  • Design packaging solutions for electro-mechanical assemblies 
  • Generate electrical schematics to support both flight and qualification designs  
  • Own vehicle-level harnessing mechanical assemblies and drive to closure all systems integration trades related to those assemblies  
  • Perform thermal, structural, electrical and electromagnetic analysis (both hand calculations and finite element analysis) and physical testing of both harnessing and electro-mechanical assemblies  
  • Drive failure analysis of components as it relates to thermal, loads, vibration and shock as needed 
  • Perform R&D investigations and trade studies to push avionics system design to new boundaries in terms of mass and cost savings 
  • Interface with internal and external manufacturing, supply chain, and testing teams to ensure final designs meet overall project goals 
  • Own the hardware delivery timeline and success through inception, design, assembly, test, and integration 
  • Lead design reviews internally and participate in reviews with suppliers and customers 


Basic Qualifications
  • Bachelor’s degree in mechanical engineering, electrical engineering, aerospace engineering, or physics 
  • 3+ years of experience with electromechanical design, analysis, and testing (internships and significant student project experience qualify)  


Preferred Skills and Experience
  • Experience with wire harness 3D design, wire harness installation drawings, wiring diagrams, 3D modeling of complex top-level assemblies, 3D modeling and analysis of avionics enclosures and secondary structure  
  • Proficient and frequent use of hand calculations for electrical, structural, thermal, vibration sizing of electro-mechanical assemblies and harnesses
  • Experience with CAD (NX preferred), FEA (Ansys preferred), and PLM (Teamcenter) software packages
  • Experience with fatigue, vibration, shock, vacuum, and thermal testing of electro-mechanical hardware 
  • Experience working with PCB designers and exposure to PCB layout 
  • 1+ years of hands-on project experience with complex mechanical systems, preferably as a team lead (including internships)  
  • Strong teamwork skills with a proven ability to effectively interact and collaborate with other engineering disciplines and excellent attention to detail 
  • Demonstrated understanding of structural analysis and failure modes of complex mechanical systems 


Additional Requirements
  • Ability to work long hours and weekends as necessary to support critical milestones  
  • Willing to travel up to 30% of the time 


$146,700 - $179,300 a year

U.S. EXPORT CONTROL COMPLIANCE STATUS 

The person hired will have access to information and items subject to U.S. export controls, and therefore, must either be a “U.S. person” as defined by 22 C.F.R. § 120.62 or otherwise eligible for deemed export licensing. US persons include U.S. citizens, U.S. nationals, lawful permanent residents (green card holders), and asylees and refugees with such status granted, not pending. 


EQUAL OPPORTUNITY

Hermeus is an Equal Opportunity Employer. Employment decisions at Hermeus are based solely on merit, competence, and qualifications, without regard to race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability, or any other legally protected status.


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CEO of Hermeus
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Average salary estimate

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What You Should Know About Senior Avionics Engineer (Harnessing and Integration), Hermeus

Hermeus is on the cutting edge of aerospace and defense technology, and we’re seeking a Senior Avionics Engineer (Harnessing and Integration) to join our innovative team. Our mission is to accelerate air travel through hypersonic aircraft, and we’re making significant strides with our projects like Quarterhorse and Darkhorse. In this role, you will dive deep into the electro-mechanical design of wire harnesses and spearhead the development of packaging solutions for various assemblies. Your skillset will shine as you generate electrical schematics that support both flight and qualification designs while owning the vehicle-level harnessing assemblies. You’ll drive all systems integration trades necessary to finalize designs, ensuring they're ready to meet project goals. Not only will you analyze and perform thermal, structural, electrical, and electromagnetic tests, but you will also collaborate directly with manufacturing and testing teams to ensure the successful delivery of hardware. If you have a passion for pushing the boundaries of avionics design and enjoy working in a dynamic team environment, we invite you to explore this exciting opportunity with us at Hermeus!

Frequently Asked Questions (FAQs) for Senior Avionics Engineer (Harnessing and Integration) Role at Hermeus
What are the primary responsibilities of a Senior Avionics Engineer (Harnessing and Integration) at Hermeus?

As a Senior Avionics Engineer (Harnessing and Integration) at Hermeus, your primary responsibilities include developing electro-mechanical designs of wire harnesses, creating packaging solutions for assemblies, generating electrical schematics for designs, and leading systems integration trades. You will work on thermal and structural analysis, perform failure analysis, and interface with various teams to ensure the success of hardware delivery timelines.

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What qualifications are necessary for the Senior Avionics Engineer (Harnessing and Integration) position at Hermeus?

To be considered for the Senior Avionics Engineer (Harnessing and Integration) role at Hermeus, candidates must possess a Bachelor's degree in mechanical engineering, electrical engineering, aerospace engineering, or physics, along with a minimum of 3 years of experience in electromechanical design and analysis. Preferred candidates will have experience with wire harness design and installation, CAD software proficiency, and a solid understanding of structural analysis.

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Is prior experience with CAD and FEA software required for the Senior Avionics Engineer position at Hermeus?

Yes, for the Senior Avionics Engineer (Harnessing and Integration) role at Hermeus, familiarity with CAD software—preferably NX—and FEA software like Ansys is highly preferred. This experience is crucial for performing complex designs and analyses of avionics enclosures and systems, ensuring product integrity and performance.

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What type of work environment can a Senior Avionics Engineer expect at Hermeus?

At Hermeus, the work environment for a Senior Avionics Engineer (Harnessing and Integration) is fast-paced and collaborative. You will have the opportunity to work with cross-disciplinary teams, engage in innovative projects, and contribute significantly to groundbreaking aerospace technologies. Flexibility in hours and a willingness to travel up to 30% of the time is also essential to meet critical project milestones.

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Are there opportunities for growth and development for Senior Avionics Engineers at Hermeus?

Absolutely! Hermeus fosters a culture of continuous learning and professional development for Senior Avionics Engineers (Harnessing and Integration). The dynamic nature of our projects allows for frequent learning opportunities as you collaborate with other engineering disciplines and tackle complex challenges in the hypersonic aircraft domain.

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Common Interview Questions for Senior Avionics Engineer (Harnessing and Integration)
Can you describe your experience with electromechanical design?

When answering this question, provide specific examples of projects you've worked on involving electromechanical systems. Highlight your role in the design process, technologies used, and the impact of your contributions. This exhibits your hands-on experience and problem-solving capabilities.

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What challenges have you faced during electrical schematics design, and how did you overcome them?

Discuss specific challenges you encountered in electrical schematics design, such as compatibility issues or design constraints. Explain your problem-solving approaches, including collaboration with team members and iterations on designs. This shows your proactive mindset and ability to adapt.

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How do you ensure the integration of different engineering disciplines in your projects?

In your response, emphasize the importance of teamwork and communication. Describe your strategies for collaboration, such as holding regular meetings, using project management tools, and involving representatives from various disciplines early in the design process to ensure all perspectives are considered.

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What methods do you use for performing thermal and structural analysis on harnessing?

Discuss specific methodologies you implement for thermal and structural analysis, including software tools like FEA or hand calculations. Explain how you validate your analysis outcomes and incorporate them into your designs. This illustrates your technical proficiency.

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Can you walk me through a project where you led a team?

Provide a detailed account of a project where you took on a leadership role. Discuss your responsibilities, how you coordinated team efforts, addressed challenges, and ensured project timelines were met. Sharing both successes and what you learned strengthens your leadership credibility.

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How do you prioritize tasks when working on multiple projects at once?

Highlight your organizational skills and methodologies, such as using Gantt charts or task prioritization techniques. Discuss how you evaluate project deadlines, stakeholder needs, and resource availability to effectively manage time and ensure quality outputs.

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What is your experience with wire harness 3D design?

Share specific software you’ve used and the kind of projects you’ve completed involving wire harness 3D design. Emphasize any unique solutions you developed to resolve complex design issues, showcasing your technical skills and creativity.

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Discuss your familiarity with regulations and standards relevant to avionics design.

Mention the specific regulations and standards you have experience with, such as DO-160 or IPC standards. Explain how you ensure compliance in your designs and the importance of these regulations in maintaining safety and reliability.

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In what ways do you perform failure analysis for electro-mechanical assemblies?

Detail your approach to conducting failure analysis, including methods for identifying potential failure modes and your experience with testing. Discuss case studies or examples where your analysis led to improved designs or resolved existing issues.

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Why are you interested in working for Hermeus as a Senior Avionics Engineer?

Articulate your passion for aerospace and hypersonic technology and how it aligns with Hermeus's mission. Discuss how the company’s innovative projects resonate with your career goals and your enthusiasm for contributing to groundbreaking advancements in air travel.

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Hermeus is a startup founded in 2018 on a mission to radically accelerate air travel.

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Full-time, on-site
DATE POSTED
March 31, 2025

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