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JOB9227 Sr. Director Quality Engineering

Company Description

At Intuitive, we are united behind our mission: we believe that minimally invasive care is life-enhancing care. Through ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints.

As a pioneer and market leader in robotic-assisted surgery, we strive to foster an inclusive and diverse team, committed to making a difference. For more than 25 years, we have worked with hospitals and care teams around the world to help solve some of healthcare's hardest challenges and advance what is possible.

Intuitive has been built by the efforts of great people from diverse backgrounds. We believe great ideas can come from anywhere. We strive to foster an inclusive culture built around diversity of thought and mutual respect. We lead with inclusion and empower our team members to do their best work as their most authentic selves.

Passionate people who want to make a difference drive our culture. Our team members are grounded in integrity, have a strong capacity to learn, the energy to get things done, and bring diverse, real world experiences to help us think in new ways. We actively invest in our team members to support their long-term growth so they can continue to advance our mission and achieve their highest potential.

Join a team committed to taking big leaps forward for a global community of healthcare professionals and their patients. Together, let's advance the world of minimally invasive care.

Job Description

Primary Function of Position:

The Sr. Director, Quality Engineering will be a key member of the Product Quality leadership team with broad responsibilities. The person in this position will provide leadership, technical and managerial mentoring across interdepartmental boundaries as relates to the development and manufacturing of high-quality, minimally invasive robotic surgical equipment.

This key leadership position manages and coordinates all activities related to Quality Engineering functions for a BU in Sunnyvale, CA.  Responsibilities that report to this role are NPI and Sustaining Quality Engineering functions.

Roles & Responsibilities:

  • Manage the Quality Engineering leadership team across relevant Intuitive locations focused on providing high quality deliverables to the Design Control process and on-going operations, including but not limited to: Master Validation Plans, dFMEA, pFMEA, inspection plans, critical component evaluations, product and process validations, etc.
  • Creates vision, strategy, and tactics which effectively integrates multidisciplinary groups enabling seamless execution and goal obtainment.
  • Provide oversight, training, and direct review of the generation of quality documents and records related to implementation and/or compliance with medical regulations (i.e. CFR 820, ISO 13495, et al.)
  • Establish, align, and monitor CIP/department goals with BU and site(s).
  • Creates an environment that is inclusive and diverse allowing employees to be their authentic selves, while motivating them to produce their best work.
  • Foster an inclusive culture built around diversity of thought, collaboration and teamwork across organizational and geographical boundaries; willing to break down functional silos to optimize business results and to facilitate the overall growth of the company.
  • Build and inspire a highly motivated team by attracting, hiring, training, developing and retaining top Quality talent.
  • Proactively manages quality assurance and compliance activities in order to produce the highest quality and reliability products.
  • Facilitates and manages product / process escalations, including manufacturing and post market risk management escalations. 
  • Create, monitor, and control the BU Quality Engineering budget.
  • Monitor and facilitate effective work relationships with cross functional partners.
  • Ensures the business unit routinely demonstrates compliance with all elements of the QMS.
  • Ensures operator performance is measured and routinely monitored.
  • Collaborates with the operations teams as well as other internal and external partners to ensure the strategy is executed to achieve significant and measurable results.
  • Assures that manufacturing quality and performance data are comprehensively measured, trended, reported, and acted on in a timely manner to ensure compliance and support continuous improvement.
  • Perform periodic audits to verify correct and consistent operations and act as SME for Quality Engineering during internal and external audit / inspection.
  • Track recurring issues and escalate as needed to achieve root cause corrective action.
  • Collect, monitor, and escalate product quality data and partner with the appropriate function to resolve problem parts, supplier, processes, etc. to closure.
  • Develop, trend, and improve appropriate BU, product, and functional metrics.
  • Develops strong and enduring relationships internally and externally through consistent use of sophisticated communications.
  • Support other Quality and/or Regulatory efforts as required.

Qualifications

Skills, Experience, Education, & Training:

  • Must be knowledgeable of design, production and process, risk management, and other relevant GMP processes.
  • Must have prior experience acting as a SME for internal and external audit/inspection.
  • Strong technical analytical skills including FMEA, statistical methods, Six Sigma technique, inspection sampling techniques, Geometric Dimensioning and Tolerance, etc.
  • Must have a working knowledge of NCR, MRB, product holds, and other NC material control related activities.
  • Experience in Medical Device industry and knowledge of Good Manufacturing Practices
  • Working knowledge of quality tools:  measurement repeatability systems, process control tools (Statistical Process Control)
  • In-depth knowledge of Lean / Six Sigma.
  • Must be computer literate with experience using; Windows, Excel, Word, and database programs such as Tableau, Snowflake, Access, etc.
  • Previous Medical Device manufacturing experience highly desirable
  • Must be willing to relocate to Sunnyvale, CA

Required Education and Training

  • Minimum BS in engineering sciences or equivalent, advanced degree in Engineering preferred.
  • Minimum 16 years’ experience in medical Design, Quality, Manufacturing and/or Engineering.
  • Minimum 8+ years management experience

 

Additional Information

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19.  Details can vary by role.

Intuitive is an Equal Opportunity Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

Mandatory Notices

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

Preference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Average salary estimate

$180000 / YEARLY (est.)
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$160000K
$200000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About JOB9227 Sr. Director Quality Engineering, Intuitive

If you're a seasoned professional in quality engineering looking to make a tangible impact, the Sr. Director of Quality Engineering role at Intuitive in Sunnyvale, CA, could be your dream job! At Intuitive, we believe that minimally invasive care is life-enhancing care, and our commitment to excellence drives everything we do. In this pivotal position, you'll lead the Quality Engineering leadership team while influencing the development and manufacturing processes of our high-quality robotic surgical equipment. With a primary focus on New Product Introduction (NPI) and Sustaining Quality Engineering, you'll be tasked with integrating multidisciplinary teams to achieve seamless execution of our quality objectives. Whether you're creating Master Validation Plans or conducting critical inspections, your vision and strategies will shape the future of our world-class products. You'll foster a culture of inclusion and collaboration, ensuring our team feels empowered and engaged while motivating them to produce their best work. Drawing on your extensive experience in the medical device industry, you’ll manage compliance with essential regulations and guide our teams through audits and inspections. Moreover, you're not just leading the quality assurance efforts but also developing strong relationships across different functions, hoping to ensure that our products meet the highest standards of quality and reliability. So, if you're ready to be part of a company that's been innovating in healthcare for over 25 years while enjoying a supportive work environment where your authenticity is celebrated, the Sr. Director of Quality Engineering position at Intuitive might just be the perfect fit for you!

Frequently Asked Questions (FAQs) for JOB9227 Sr. Director Quality Engineering Role at Intuitive
What are the key responsibilities of the Sr. Director Quality Engineering at Intuitive?

As the Sr. Director of Quality Engineering at Intuitive, your duties will encompass managing the Quality Engineering leadership team, overseeing all activities related to NPI and Sustaining Quality Engineering functions. You'll create strategies that seamlessly integrate multidisciplinary groups, develop quality documentation, and ensure compliance with medical regulations. Your expertise will also be crucial in fostering a culture of inclusivity and collaboration while driving quality assurance and compliance activities across all operations.

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What qualifications are required for the Sr. Director Quality Engineering at Intuitive?

To qualify for the Sr. Director Quality Engineering role at Intuitive, candidates should hold a minimum of a Bachelor's degree in engineering sciences, with an advanced degree being preferred. Additionally, applicants must possess at least 16 years of experience in medical design, quality, manufacturing, and/or engineering, including 8+ years in a management role. Familiarity with GMP processes, Lean/Six Sigma methodologies, and quality tools is essential to excel in this position.

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How does Intuitive ensure quality compliance in its products?

Intuitive ensures quality compliance by proactively managing quality assurance activities and aligning them with industry regulations such as CFR 820 and ISO 13495. The Sr. Director of Quality Engineering will oversee the development of comprehensive quality documents, validation plans, and monitor manufacturing performance data to maintain compliance and facilitate continuous improvement across product lines.

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What is the team culture like for the Sr. Director Quality Engineering at Intuitive?

At Intuitive, the team culture is built on inclusivity and diversity, allowing team members to bring their authentic selves to work. As the Sr. Director of Quality Engineering, you'll foster an environment that encourages collaboration and teamwork, breaking down functional silos to optimize business results. The company truly believes that great ideas can come from anywhere, and this is evident in our supportive and dynamic workplace.

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What opportunities for growth and development can I expect as the Sr. Director Quality Engineering at Intuitive?

Intuitive is committed to investing in its team members' long-term growth. As the Sr. Director of Quality Engineering, you'll have access to numerous professional development opportunities, including training, mentoring, and involvement in strategic projects that challenge you to enhance your skills and advance your career within the company.

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Common Interview Questions for JOB9227 Sr. Director Quality Engineering
Can you explain your experience with quality compliance in medical device manufacturing?

In responding to this question, focus on specific experiences where you managed compliance within the medical device industry, discussing your familiarity with regulations such as FDA regulations and ISO standards. Highlight your involvement in audits, inspections, and your role in creating compliance documentation.

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What strategies would you implement to foster a collaborative team environment?

When asked about team collaboration, emphasize the importance of inclusivity and diversity. Share specific strategies you've employed in previous roles to break down silos, encourage open communication, and motivate your team to share ideas freely.

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Describe a time when you had to lead a quality improvement initiative. What was the outcome?

For this question, select a concrete example from your experience where you implemented a quality improvement initiative. Discuss your approach, the challenges you faced, and the measurable outcomes that resulted from your efforts, showcasing your leadership and problem-solving skills.

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How do you keep your team motivated in a high-pressure environment?

In answering this question, speak about the significance of recognizing achievements, providing support during challenging times, and creating a work environment where team members feel heard and valued. Share examples of how you've successfully maintained team morale in past roles.

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What quality tools and methodologies are you most familiar with?

Be specific in discussing your proficiency with tools like FMEA, Six Sigma, and Statistical Process Control. Explain how you've utilized these methodologies in your prior positions to improve quality outcomes and maintain compliance.

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How do you approach creating a Master Validation Plan?

Discuss the logical steps you take when creating a Master Validation Plan, such as identifying validation objectives, defining the validation protocols, and ensuring alignment with regulatory requirements. Emphasize your analytical and organizational skills in this process.

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How do you handle product/process escalations?

Explain your approach to managing escalations, including your strategy for assessing the severity of the issue, collaborating with cross-functional teams, and effectively communicating with stakeholders. Share an example that highlights your negotiation and leadership abilities.

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What role does data analysis play in your management of Quality Engineering?

Emphasize the significance of data analysis in decision-making for quality engineering. Discuss how you utilize metrics and KPIs to track performance, identify areas for improvement, and ensure that quality standards are met across product lines.

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What is your experience with audits and inspections?

Discuss your direct experience with both internal and external audits, emphasizing your role as a subject matter expert. Highlight the importance of preparation, documentation, and how you have effectively addressed any findings or discrepancies that arose.

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How do you measure and sustain quality performance in a team?

In response, outline the various metrics and KPIs you utilize to assess quality performance. Talk about your involvement in regular performance reviews and how you facilitate continuous improvement within your team.

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Founded in 1995, Intuitive Surgical, Inc develops, manufactures and markets robotic technologies designed to improve clinical outcomes and help patients return more quickly to active and productive lives. The company is headquartered in Sunnyvale,...

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April 8, 2025

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