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Quality Engineer 3 - job 3 of 5

Company Description

At Intuitive, we are united behind our mission: we believe that minimally invasive care is life-enhancing care. Through ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints.
As a pioneer and market leader in robotic-assisted surgery, we strive to foster an inclusive and diverse team, committed to making a difference. For more than 25 years, we have worked with hospitals and care teams around the world to help solve some of healthcare's hardest challenges and advance what is possible.
Intuitive has been built by the efforts of great people from diverse backgrounds. We believe great ideas can come from anywhere. We strive to foster an inclusive culture built around diversity of thought and mutual respect. We lead with inclusion and empower our team members to do their best work as their most authentic selves.
Passionate people who want to make a difference drive our culture. Our team members are grounded in integrity, have a strong capacity to learn, the energy to get things done, and bring diverse, real world experiences to help us think in new ways. We actively invest in our team members to support their long-term growth so they can continue to advance our mission and achieve their highest potential.
Join a team committed to taking big leaps forward for a global community of healthcare professionals and their patients. Together, let's advance the world of minimally invasive care.

Job Description

Primary Function of Position:

As Intuitive’s da Vinci® Surgical System becomes adopted by an increasing population of hospitals, surgeons, and patients, we are building a focused team to drive reliability, quality, and safety to ever-better levels. This focus applies to product in use, product in manufacturing, and product in design. Help us powerfully drive our quality mission in our young and growing company by bringing your hands-on experience in solving tough engineering problems, your fascination with complex electro-mechanical devices, and your passion for the best practices to design, monitor, and improve product and process. Intuitive seeks an effective technical contributor who can help define practical, useful quality metrics and specifications, identify key opportunities for product improvement, launch quality initiatives, drive projects to implement these initiatives, and serve as an experienced consultant to help solve the most technically challenging quality problems. The ideal candidate possesses a broad base of experience and a high level of technical depth in at least two technical specialties applicable to medical robotics and is equally at home in the test lab and providing technical leadership to our team as we develop standard practices of our organization. You will not abide “process red tape”, instead passionately seek the most efficient way to build in product quality. And you will also coach, mentor, teach, and influence the engineering staff in best quality practices, data analysis, protocol development, and design for quality and reliability methods.

Position Details:

The position is a Quality Engineer to be in Sunnyvale, California and will interface and support manufacturing operations for Single Port business unit.

Roles and Responsibilities:

  • Involvement in supporting product development, manufacturing, and sustaining activities for single-use and multi-use instruments and/or accessories.
  • New Product Introduction and Continuous Improvement
    • Partner with manufacturing/supplier teams to effectively transfer products and processes (Design Transfer) into the production environment and support these products within the production environment.
    • Production facility validation planning, execution, and documentation; MVP/MVR for building, product, and process located in Sunnyvale, CA; assist in production transfer activities as appropriate.
    • Provide support to product manufacturing processes, including failure analysis, documentation review and approval, tooling qualification, and defect containments.
    • Provide quality engineering support on product related issues arising from manufacturing using appropriate quality notifications, accountable for containment, risk and product impact assessments, disposition, and any escalation decisions.
    • Represent Product Quality for the applicable product line in periodic quality data review meetings, responsibilities include data collection, analysis, and identification of corrections/corrective actions in collaboration with cross functional stakeholders.
    • Responsible for the analysis of product failures and/or non-conformances and drive product and/or process improvement opportunities; drive failure investigations, review engineering assessments, and support projects that addresses said failures.
    • Plan and direct creation of quality standards, quality control, and quality assurance procedures, sampling plans, test methods, fixtures, and processes for finished devices, utilizing clinical and engineering knowledge.
  • Product Development
    • Contribute to the product development efforts, primarily responsible for overseeing the execution and review of design controls, process controls, and risk management.
    • Creation of Risk Management Plans and Reports and contribute to the creation and review of Top-down and bottom-up risk analysis by collaborating cross-functional.
    • Understand and support linkage of post market and production and process controls data to the elements of Risk Management and Design Controls
    • Collaborate with manufacturing, purchasing, test engineering, and supplier engineering to facilitate transfer of scalable designs into production.
    • Assist in supplier selection, qualification, certification, and performance improvement.
    • Partner with engineering to define design inputs, design outputs, and traceability matrices.
      • Responsible for conducting change assessments for design and process changes for applicable product lines
      • Support internal and external audits, including preparation and direct interaction with auditors.

Qualifications

Skill/Experience/Education/Training:

  • Minimum Education: Bachelor’s degree in electrical, mechanical or system engineering, math, or physics. Advanced degree preferred.
  • Minimum 5+ years of working experience in Quality Engineering, or in manufacturing environment; minimum 4 years in medical device design or manufacturing environment.
  • Understands Quality and compliance System.
  • Understands of CFR 21 820/ ISO 13485 requirements for making process or design changes.
  • Have good grasp of quality control and tools.
  • Able to learn the product and process quickly and assesses defects’ impact to product.
  • Understands root cause investigation process and able to initiate routine problem-solving investigations.
  • Involved in Design and process improvement projects in the past.
  • Able to review Qualification and Validation protocols.
  • Understands manufacturing metrics.
  • Understands basic Excel data analysis operations (e.g., Pareto, charts, and trend).
  • Working Knowledge on Tableau and Snowflake is a plus.
  • Able to work in various project teams as the Quality SME.
  • Able to communicate work tasks to various project team members.
  • Capable of Compiling data in format appropriate for presentation.

Personality Requirements

  • Able to cope with changes and uncertainties; and handle associate risks comfortably.
  • Ask questions and don’t stop at the first answer. Analyze deeply to ensure the solution is the most effective solution.
  • Brings unpleasant facts to discussion, does not hold back information.
  • Passionate by results. Fully supports team decision, even if he/she disagrees with the conclusion.
  • Listens and respects others. Demonstrates constructive work relationship with others in the organization.
  • Sets priority and manages time wisely, capable of identifying the critical issues from the trivial issues. Sets personal goals aligning with the team goal.

Additional Information

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19.  Details can vary by role.

Intuitive is an Equal Employment Opportunity / Affirmative Action Employer. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

EEO and AA Policy

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

Preference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Average salary estimate

$105000 / YEARLY (est.)
min
max
$90000K
$120000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Quality Engineer 3, Intuitive

Are you ready to take your career to the next level as a Quality Engineer 3 at Intuitive in Sunnyvale, CA? Here at Intuitive, we’re on a mission to deliver minimally invasive care and driving innovations in robotic-assisted surgery is a big part of that. As a Quality Engineer, you’ll have the crucial role of ensuring quality, reliability, and safety within our innovative medical devices. You’ll work closely with our manufacturing operations and product development teams to implement best practices and drive quality initiatives that enhance our products and processes. You’ll define metrics, lead projects to improve our offerings, and analyze product failures to make impactful changes. No two days will be the same as you navigate through complex electro-mechanical devices and work on exciting challenges that push the boundaries of healthcare technology. We want someone with a solid background in quality engineering, particularly within the medical device industry, who thrives in a collaborative environment. Your hands-on experience in solving engineering problems will be pivotal in maintaining our high standards. If you’re passionate about mentoring fellow engineers while influencing best practices in design for quality, then we’d love for you to join us in making a difference in the lives of patients and healthcare professionals worldwide. With your educational background in engineering, math, or physics and at least 5 years of relevant experience, you’ll play an essential role in driving quality innovations here at Intuitive. Join us and let’s advance the world of minimally invasive care together!

Frequently Asked Questions (FAQs) for Quality Engineer 3 Role at Intuitive
What are the key responsibilities of a Quality Engineer 3 at Intuitive?

A Quality Engineer 3 at Intuitive plays a vital role in ensuring the quality and safety of our medical devices. This includes supporting product development, manufacturing, and sustaining activities, driving continuous improvement, and launching quality initiatives. You will collaborate with cross-functional teams to address product-related issues, performing analyses of failures and non-conformances, and contributing to the development of product quality standards.

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What qualifications do I need to apply for the Quality Engineer 3 position at Intuitive?

To apply for the Quality Engineer 3 position at Intuitive, candidates should have a Bachelor’s degree in electrical, mechanical, or system engineering, math, or physics with a preference for an advanced degree. You'll need to demonstrate at least 5 years of experience in quality engineering or a manufacturing environment, particularly within the medical device sector, and have a solid understanding of quality systems including CFR 21 820 and ISO 13485 requirements.

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How does Intuitive measure success for the Quality Engineer 3 role?

At Intuitive, success for a Quality Engineer 3 is measured through the implementation of effective quality metrics and improvements you initiate. You’ll be accountable for the reduction of product failures, successful execution of design controls and risk management processes, and the quality of products transferred to manufacturing environments. Your ability to foster collaboration and communication across teams will also be a crucial aspect of your performance.

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What skills are essential for a Quality Engineer 3 at Intuitive?

Essential skills for a Quality Engineer 3 at Intuitive include a strong grasp of quality control tools, data analysis capabilities, and problem-solving skills. You should also excel in communication and collaboration within project teams, be adaptable to changes and uncertainties, and demonstrate a passion for quality improvement. Familiarity with tools like Tableau and Snowflake is a plus, as is the ability to conduct thorough investigations.

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What is the workplace culture like for Quality Engineers at Intuitive?

The workplace culture for Quality Engineers at Intuitive is built around innovation, inclusion, and mutual respect. Team members are encouraged to share diverse ideas and solutions to complex challenges. There's an emphasis on personal growth, collaboration, and fostering a positive environment where everyone can thrive and contribute meaningfully toward improving healthcare outcomes.

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Common Interview Questions for Quality Engineer 3
Can you describe your experience with quality engineering in the medical device industry?

When answering this question, focus on your specific roles and responsibilities in quality engineering, especially in medical device projects. Highlight any relevant processes you've managed and improvements you've contributed to, showcasing your understanding of industry regulations and your hands-on experience with quality assurance practices.

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How do you approach problem-solving when faced with a product failure?

A strong answer would detail your structured approach to problem-solving, starting with conducting a root cause analysis and gathering relevant data. Emphasize your collaboration with cross-functional teams to address failures and outline your strategy for proposing improvement initiatives based on your findings.

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What quality metrics have you developed or used in your previous roles?

Discuss specific quality metrics you've implemented or analyzed in your past positions. This could include defect rates, yield analysis, or process improvement metrics. Explain why these metrics matter and how they help enhance product reliability and compliance.

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How do you ensure compliance with regulatory requirements and quality standards?

Aim to provide examples of how you've navigated through regulatory guidelines like ISO 13485 or CFR 21 820 in prior roles. Talk about your experience in conducting internal audits, preparing compliance documentation, and collaborating with teams to maintain adherence to quality standards throughout the product lifecycle.

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Describe a time when you had to coach or mentor a colleague on quality practices.

Share a specific instance where you guided a colleague, detailing the quality topics discussed, how you communicated complex concepts, and the positive outcomes that resulted from your mentorship. Highlight the importance of fostering a culture of learning in quality engineering.

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What tools and software are you proficient in for quality analysis?

Discuss your proficiency in tools like Excel for data analysis, as well as any experience with software like Tableau or Snowflake for visual data representation. Emphasize how these tools have assisted you in conducting thorough analyses and how they support quality improvement efforts.

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Can you provide an example of a project where you implemented quality improvements?

Highlight a specific project where you played an instrumental role in quality improvements. Include the initial problem, the measures you implemented, and the outcomes that resulted. Articulate your role throughout the process, showcasing your ability to lead initiatives effectively.

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How do you keep up with industry trends and changes in regulations related to quality engineering?

Explain your methods for staying current, such as attending industry conferences, subscribing to relevant journals, participating in workshops, and being part of professional organizations. Mention how ongoing education is critical for ensuring that quality practices remain compliant and effective.

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What methods do you use to evaluate supplier performance in relation to quality metrics?

Discuss the evaluation processes you've implemented or participated in, focusing on your criteria for assessing supplier quality and performance. Mention how you've utilized feedback loops, audits, and quality performance metrics to guide supplier selection and improvements.

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Why do you want to work as a Quality Engineer 3 for Intuitive?

Reflect on your motivations for wanting to join Intuitive, such as your passion for working in the healthcare sector and contributing to innovative medical solutions. Express enthusiasm for the company’s mission and how you believe your skills align perfectly with the goals of the organization.

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Founded in 1995, Intuitive Surgical, Inc develops, manufactures and markets robotic technologies designed to improve clinical outcomes and help patients return more quickly to active and productive lives. The company is headquartered in Sunnyvale,...

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March 11, 2025

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