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Associate Manufacturing Engineer - NPI Automation Group

Company Overview


Mainspring Energy is revolutionizing power generation with the world’s most flexible and adaptable onsite power generator, the Mainspring Linear Generator. Commercial, industrial, and utility leaders are choosing Mainspring over traditional options like engines, turbines, and fuel cells to quickly and reliably deliver local power for EV charging, commercial facilities, data centers, and grid-scale operations. The Mainspring Linear Generator is fuel flexible, ramps up and down to meet demand, and utilizes a flameless technology with near-zero NOx emissions.


Backed by top-tier investors such as Khosla Ventures, Bill Gates, American Electric Power, and Lightrock, Mainspring designs, manufactures and delivers its products to customers across the U.S. today, and we’re quickly scaling for international expansion.


Inspired by our vision of the affordable, reliable, net-zero carbon grid, Mainspring is rapidly expanding within the $816B global electricity equipment market, and we’re hiring the best talent to meet growing customer demand around the globe. We welcome a broad range of backgrounds, experiences, and talents to bring fresh perspectives and ongoing innovation to our customers.


We are looking to build relationships with people who share our values:


Pragmatic Optimism. Building a new category of world-class power generation requires the optimism of ambition and creativity, balanced with practicality to solve problems efficiently. The challenges that arise are opportunities for growth.


Excellence without Ego. We bring expertise and commitment to creating the best customer experience, from sales to deployment and service, just as we apply deep technical rigor to building and delivering world-class products. We strive for excellence and behave as leaders with the humility to acknowledge our challenges, both collectively and as individual contributors.


Proactive Collaboration. The integration and cross-disciplinary nature of Mainspring’s business requires intentionally seeking out others who bring different skills, perspectives, and priorities. Our culture of inclusion and respect extends beyond our team to interactions with our partners and customers.


More information can be found at www.mainspringenergy.com


Job Overview


Mainspring Energy is looking for an energetic individual contributor, passionate hands-on manufacturing engineer who enjoys implementing new automation and test equipment in an industrial environment.

You will join the New Product Introduction (NPI) Automation Group and your work product will have a significant influence on our start-up company’s growth. You will directly contribute to transitioning our Linear Generator breakthrough technology to volume manufacturing and reaching a global scale.

As a manufacturing engineer in the NPI automation group you will support existing manufacturing test processes at the local pilot manufacturing line as well as at a larger scale contract manufacturer. These sustaining engineering efforts will play a crucial role in preparing the company to scale production.

You will also develop new manufacturing test processes and tooling to accommodate our evolving product. From establishing functional requirements all the way to commissioning, you will work with talented engineers from various teams including: software and controls, mechanical/electrical/test engineering, quality, manufacturing and operations. You will also frequently collaborate with technicians, manufacturing partners, external equipment suppliers and contractors.

This is an exciting opportunity for a manufacturing or process engineer with experience and interest in deploying manufacturing test automation systems. The role is based at Mainspring Headquarters in Menlo Park, California and is primarily on-site with limited travel within North America.


Responsibilities
  • Develop and capture process equipment requirements, Product & Process Failure Mode and Effect Analysis (PFMEA)
  • Analyze production data to assess process capability of various in-process and end of line (EOL) test operations
  • Component selection, bill of material (BOM) generation and procurement process management
  • Creation of mechanical Integration 3D CAD models, 2D drawings for fabrication for part and assembly
  • Generate equipment documentation: test plan, operation, troubleshooting and maintenance manuals
  • Training and hand-off to Operations production staff
  • Participate in Failure Root Cause and Corrective Action Analysis using 8D type methodologies


Qualifications
  • Bachelor of Science or Masters in Engineering (Mechanical or Electrical or Mechatronics or Industrial)
  • 1+ year(s) of experience launching and ramping production, including functional and system integration testing
  • Familiarity with high volume manufacturing and industrial practices
  • Proficiency in programming in at least one language (e.g. Python, C++, MATLAB)
  • Hands-on mechanical or electrical engineering skills (ideally both!)
  • Proficient using product data management and CAD design/drafting software (ideally Solidworks)


$85,000 - $98,000 a year

This position is onsite at our Menlo Park HQ. The salary will be adjusted to reflect local market conditions based on employee location as well as the experience of the employee. Along with the base salary, Mainspring offers pre-IPO stock options + benefits.


Does your experience not meet all of our posted requirements? Studies have shown that some people are less likely to apply to positions unless they meet every listed requirement. At Mainspring, we are committed to building a diverse, inclusive, flexible, and collaborative environment, so if you want to help us transition the world to clean and affordable electricity, and don’t meet all posted requirements for a particular role, we’d still love to hear from you. Mainspring can sometimes be flexible enough to shift responsibilities for the right person, or otherwise identify open or upcoming roles that may better fit your professional background.


In more traditional words, Mainspring Energy, Inc is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, or protected veteran status and will not be discriminated against on the basis of disability.


This compensation and benefits information is based on Mainspring Energy's estimate as of the date of publication and may be modified in the future. We generally do not negotiate on salary once we have made an offer. The level of pay within the range will depend on a variety of job-related factors that may include location, relevant prior experience and/or education, or particular skills and expertise. New hires joining the company tend to be paid within the starting base pay range noted above, with opportunities to increase pay over time based on development of additional skills, competencies, and company-specific knowledge.

Average salary estimate

$91500 / YEARLY (est.)
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$85000K
$98000K

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What You Should Know About Associate Manufacturing Engineer - NPI Automation Group, Mainspring Energy

Are you ready to be part of an energy revolution? Mainspring Energy is looking for an enthusiastic Associate Manufacturing Engineer to join our New Product Introduction (NPI) Automation Group in Menlo Park, CA. In this role, you will play a vital part in our journey to transform power generation with our innovative Linear Generator technology. This position is perfect for those who thrive in hands-on manufacturing environments and enjoy working collaboratively with talented teams. Your responsibilities will include developing automated test processes and tooling, capturing equipment requirements, and training operational staff to ensure a smooth transition to volume manufacturing. You will be directly influencing our growth by supporting both our local pilot manufacturing line and larger-scale contract manufacturers. If you have a Bachelor's or Master's in Mechanical, Electrical, Mechatronics, or Industrial Engineering, and at least a year’s experience in launching production, we want to hear from you! Your skills in programming, CAD design, and engineering analysis will be instrumental in enhancing our manufacturing capabilities. Join Mainspring and be part of a company that values diverse perspectives and innovation, all while contributing to a cleaner, more affordable energy future. Don’t miss this chance to make a real impact in an exciting and rapidly growing industry!

Frequently Asked Questions (FAQs) for Associate Manufacturing Engineer - NPI Automation Group Role at Mainspring Energy
What does an Associate Manufacturing Engineer do at Mainspring Energy?

As an Associate Manufacturing Engineer at Mainspring Energy, you will support the New Product Introduction (NPI) Automation Group by developing manufacturing test processes, collaborating with engineering teams, and ensuring efficient scaling of our innovative Linear Generator technology. You'll engage in hands-on problem solving and contribute to the transition to volume manufacturing.

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What qualifications do I need for the Associate Manufacturing Engineer position at Mainspring Energy?

To qualify for the Associate Manufacturing Engineer role at Mainspring Energy, you should hold a Bachelor’s or Master's in Mechanical, Electrical, Mechatronics, or Industrial Engineering, along with at least one year of experience in production launch and system integration testing, and skills in CAD design and programming.

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What skills are essential for success as an Associate Manufacturing Engineer at Mainspring Energy?

Essential skills for an Associate Manufacturing Engineer at Mainspring Energy include hands-on mechanical or electrical engineering abilities, proficiency in programming languages like Python or MATLAB, and CAD design skills. Experience in high-volume manufacturing practices and data analysis for process capability is also crucial.

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What are the key responsibilities of the Associate Manufacturing Engineer at Mainspring Energy?

Key responsibilities for the Associate Manufacturing Engineer at Mainspring Energy include developing functional requirements, analyzing production data, managing the procurement process, creating CAD models and drawings, generating equipment documentation, and providing training to operations staff.

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How does Mainspring Energy support employee growth for the Associate Manufacturing Engineer role?

Mainspring Energy supports employee growth for the Associate Manufacturing Engineer role through mentoring, hands-on training in innovative technologies, and opportunities to collaborate with cross-disciplinary teams. The environment encourages continuous learning and skill development, paving the way for career advancement.

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Common Interview Questions for Associate Manufacturing Engineer - NPI Automation Group
Can you explain your experience with high-volume manufacturing?

When discussing your experience with high-volume manufacturing, highlight specific projects where you implemented processes that improved efficiency or quality. Emphasize your understanding of production workflows and how you've contributed to scaling up operations.

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How do you approach failure analysis in manufacturing processes?

In answering how you approach failure analysis, describe the methodologies you use, such as PFMEA or 8D problem-solving techniques. Discuss a specific instance where you identified and addressed a failure in the process, detailing your analysis and corrective actions.

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What programming languages are you proficient in, and how have you used them in previous roles?

Highlight your proficiency in relevant programming languages like Python or C++. Provide examples of how you've utilized programming to automate tasks or analyze manufacturing data, demonstrating the impact of these skills in your previous roles.

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What experience do you have with CAD design software?

Discuss your familiarity with CAD software such as Solidworks, detailing specific projects where you created 3D models or technical drawings. Mention how you collaborated with teams using this software to streamline the manufacturing process.

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Describe a time you contributed to a team project. What was your role?

In your response, reflect on a collaborative project where your contributions were significant. Explain your specific role, how you communicated with team members, and the outcomes of the project, emphasizing teamwork and problem-solving.

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How do you ensure that manufacturing test processes remain efficient as products evolve?

Discuss your strategy for adapting manufacturing test processes as products change, such as regularly reviewing test methodologies, seeking feedback from the operations team, and implementing data analytics to streamline processes and improve efficiency.

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What are the key considerations when developing equipment documentation?

Key considerations when developing equipment documentation include clarity, accuracy, and usability. Explain how you focus on making documentation easy to understand for operators, including detailed procedures, diagrams, and troubleshooting guides.

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How would you handle a situation where a manufacturing process is not meeting performance expectations?

Discuss a systematic approach that includes identifying root causes through data analysis, engaging with team members for insights, and implementing corrective actions while monitoring results to refine the process.

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What interests you about working at Mainspring Energy?

Convey your enthusiasm for Mainspring Energy's mission of revolutionizing power generation and the opportunity to work with innovative technologies. Discuss how the company values align with your personal and professional goals in the energy sector.

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What are your expectations for collaboration within the NPI Automation Group?

Share your views on proactive collaboration and how you believe working cross-functionally enhances project outcomes. Talk about strategies you've used in the past to foster communication and teamwork within diverse groups.

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Mainspring Energy is engineering advanced technology by developing a prototype of a linear generator that converts fuel to electricity. Mainspring was founded in 2010 by three Stanford engineers- Shannon Miller, Adam Simpson, and Matt Svrcek. T...

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March 4, 2025

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