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Senior Mechanical Designer - Pulser

About Pacific Fusion 

Pacific Fusion was founded in 2023 with the mission to power the world with abundant, affordable, clean energy.

We are rapidly designing and building a pulsed magnetic fusion system to achieve net facility gain (more fusion energy output than stored energy input). In parallel, we are developing the key components required to build affordable fusion systems.

Our plans are ambitious. We have raised over $900M so far from incredible investors, resourcing us to deliver on these plans. We are bringing together the best scientists, engineers, and operators from the fusion community, hard tech industry, and other sectors. We are united by a shared sense of urgency to provide clean power for the world, particularly managing climate change while meeting growing global energy demand. You can read more about us in this letter from our founders

About the Role

Job Overview:

Pacific Fusion is seeking an exceptional Senior Mechanical Designer to join our dynamic team and create the path to commercial fusion energy. Based in Fremont, CA, Pacific is building multiple pulsed power-based drivers from the ground up. You will lead the design, development, and validation of mechanical components and systems integral to our advanced pulsed magnetic inertial fusion energy systems. This role requires a top-tier combination of technical expertise, problem-solving skills, and a proactive mindset to meet the exciting challenges in the field of fusion energy. As a Senior Mechanical Designer, you will lead collaborative and challenging projects and play a vital role in driving the overall development effort.

Responsibilities:

  1. Develop innovative mechanical designs for complex engineering problems while adhering to ambitious timelines.

  2. Lead the implementation of design changes and improvements across our systems.

  3. Work closely with vendors and manufacturers to ensure designs are practical, cost-effective, and manufacturable.

  4. Conduct design reviews and provide critical feedback to improve system performance and reliability.

  5. Coordinate with multidisciplinary teams (including electrical, software, and manufacturing engineers) to integrate system-level designs.

  6. Oversee the creation of detailed design documentation and specifications.

  7. Stay current with industry trends and advancements in mechanical design and manufacturing technologies.

  8. Participate in risk assessments and develop mitigation strategies.

Qualifications:

  • Bachelor’s Degree in Mechanical Engineering required. A Master’s Degree or PhD is a plus.

  • 5+ years of work experience in mechanical engineering and design.

  • Advanced knowledge of CAD software, such as Creo.

  • Experience in the application of Finite Element Analysis (FEA) and/or Computational Fluid Dynamics (CFD).

  • Proven track record of developing and launching successful mechanical designs.

  • Excellent leadership skills, with the ability to mentor and guide junior engineers.

  • Strong understanding of manufacturing processes and DFM (Design for Manufacturability).

  • Excellent problem-solving skills, with a strong attention to detail.

  • Experience in hands-on engineering design, rapid iteration, and creative problem solving in a laboratory setting.

  • Excellent written and verbal communication skills.

Benefits:

  • Industry-competitive salary

  • Equity plan

  • 6% employer 401k matching

  • Generous paid time off (including sick leave, vacation, paid family leave)

  • Medical, Dental, and Vision insurance

Actual base salary offered will be determined by: experience, skills, and work location. This range is for base salary, our total compensation includes equity and benefits. We welcome you to apply even if your expectations are outside our listed range. 

Pacific Fusion is committed to creating a diverse environment and is proud to be an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, disability, age, or veteran status.

Pacific Fusion is committed to providing reasonable accommodations for qualified individuals with disabilities in our job application procedures and throughout employment. If you need assistance or any accommodation, please let us know. 

Pacific Fusion does not accept unsolicited resumes from recruiters or employment agencies without a fully executed recruitment agreement in place. In the absence of such agreement, Pacific Fusion reserves the right to pursue and hire any candidates without an obligation to pay fees. Agencies are requested not to contact Pacific Fusion hiring managers or employees regarding recruiting services. 

Average salary estimate

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$140000K

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What You Should Know About Senior Mechanical Designer - Pulser, Pacific Fusion

If you're passionate about cutting-edge technology and want to be at the forefront of clean energy, then the role of Senior Mechanical Designer at Pacific Fusion in Fremont might be your perfect match! Founded in 2023, Pacific Fusion is on a bold mission to make abundant and affordable clean energy a reality through its innovative pulsed magnetic fusion system. As a Senior Mechanical Designer, you'll have the unique opportunity to lead the design, development, and validation of mechanical components essential to our groundbreaking fusion energy systems. You will immerse yourself in fascinating projects, tackle complex engineering problems, and collaborate with the brightest minds in the fusion community. Your role will involve not only creating innovative mechanical designs but also ensuring they are practical and manufacturable by working closely with vendors. You’ll be at the heart of design reviews, influencing the performance and reliability of our systems. Moreover, your expertise will guide junior engineers while you stay updated on industry advancements. With a supportive and dynamic team around you, you'll play a vital role in pushing the boundaries of technology while working towards a sustainable energy future. If you’re ready for a challenge and want to make a real impact on the world, we encourage you to join us at Pacific Fusion!

Frequently Asked Questions (FAQs) for Senior Mechanical Designer - Pulser Role at Pacific Fusion
What are the main responsibilities of a Senior Mechanical Designer at Pacific Fusion?

As a Senior Mechanical Designer at Pacific Fusion, you'll be primarily responsible for developing innovative mechanical designs that address complex engineering challenges within ambitious timelines. Your role includes leading design improvements, collaborating with multidisciplinary teams, conducting design reviews, and overseeing the creation of detailed design documentation. Additionally, you’ll work closely with vendors and manufacturers to ensure designs are not just cutting-edge, but also practical and cost-effective.

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What qualifications are required for the Senior Mechanical Designer role at Pacific Fusion?

To qualify for the Senior Mechanical Designer position at Pacific Fusion, candidates must hold a Bachelor’s Degree in Mechanical Engineering, with advanced degrees being a plus. You'll need at least 5 years of experience in mechanical engineering and design, alongside proficiency in CAD software like Creo, and experience with Finite Element Analysis (FEA) or Computational Fluid Dynamics (CFD). Strong leadership, problem-solving abilities, and excellent communication skills are also essential for success in this role.

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What software skills are important for the Senior Mechanical Designer at Pacific Fusion?

For the Senior Mechanical Designer position at Pacific Fusion, advanced knowledge of CAD software, particularly Creo, is crucial. Familiarity with Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) tools is also important to tackle the complex challenges associated with mechanical design in fusion energy systems. These skills will enable you to create high-quality designs that meet both functional and manufacturability requirements.

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What benefits does Pacific Fusion offer for the Senior Mechanical Designer position?

Pacific Fusion provides a comprehensive benefits package for the Senior Mechanical Designer position, which includes an industry-competitive salary, an equity plan, and generous paid time off, including sick leave, vacation, and paid family leave. Additional benefits include medical, dental, and vision insurance, alongside a 401k plan with a 6% employer match, ensuring a well-rounded support system for employees.

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How does Pacific Fusion promote diversity within the company for Senior Mechanical Designer positions?

Pacific Fusion is committed to fostering a diverse work environment. All qualified applicants for the Senior Mechanical Designer role are encouraged to apply, regardless of race, gender, sexual orientation, or other identities. Pacific Fusion actively ensures equal opportunity in hiring and is dedicated to providing reasonable accommodations for individuals with disabilities throughout the application process and employment.

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Common Interview Questions for Senior Mechanical Designer - Pulser
Can you explain your experience with CAD software as a Senior Mechanical Designer?

In your answer, highlight your proficiency with CAD software like Creo by discussing specific projects where you utilized these tools, emphasizing how your designs contributed to successful outcomes. Mention any advanced features you are familiar with and how they have helped streamline the design process.

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Describe a challenging mechanical design problem you've faced and how you solved it.

Choose a specific example that demonstrates your problem-solving skills. Clearly outline the problem, the steps you took to analyze and address it, and the final solution, ensuring to highlight the impact of your resolution on the project’s success.

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How do you approach collaboration with other engineering disciplines?

Discuss your experience working with cross-functional teams, explaining your strategies for effective communication and project integration. Provide an example of a successful collaboration that resulted in improved design outcomes or efficiency.

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What strategies do you use for design validation and testing?

In your response, outline your systematic approach to design validation, including any specific methodologies or tools you employ. Discuss how you ensure that designs meet performance standards and reliability before implementation.

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How do you stay updated on industry trends and advancements in mechanical design?

Share your methods for continuing education, such as attending workshops, webinars, industry conferences, and engaging with professional networks. Highlight how staying informed has influenced your design practices positively.

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What role does feedback play in your design process?

Explain your approach to receiving and incorporating feedback, discussing how it enhances your design work. Provide an instance where constructive feedback significantly improved one of your projects.

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How do you handle tight deadlines in mechanical design projects?

Describe your time management and prioritization strategies for meeting deadlines. Discuss how you remain organized and focused, and share an example of meeting a challenging deadline successfully.

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What experience do you have with Finite Element Analysis (FEA)?

Detail your experience performing Finite Element Analysis, including the types of projects you've used it for and how it informed your design decisions. Mention any specific software tools you have used and the benefits of applying FEA to your work.

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Can you discuss your experience leading projects and mentoring junior engineers?

Talk about your experiences leading projects, emphasizing your leadership style and the importance of mentoring. Provide examples of how you’ve supported junior engineers’ growth and contributed to team development.

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What motivates you to work in the field of fusion energy?

Share your passion for clean energy and innovation. Discuss what draws you to fusion energy specifically and how you see your role as a Senior Mechanical Designer contributing to this significant industry.

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Affordable fusion power inspired by nature. We’re taking an approach based on established science and designing for scale from the beginning. We will be sharing more soon.

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Full-time, on-site
DATE POSTED
January 8, 2025

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