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Process Engineer - job 2 of 5

Company Description

Avery Dennison Corporation (NYSE: AVY) is a global materials science and digital identification solutions company. We are Making Possible™ products and solutions that help advance the industries we serve, providing branding and information solutions that optimize labor and supply chain efficiency, reduce waste, advance sustainability, circularity and transparency, and better connect brands and consumers. We design and develop labeling and functional materials, radio frequency identification (RFID) inlays and tags, software applications that connect the physical and digital, and offerings that enhance branded packaging and carry or display information that improves the customer experience. Serving industries worldwide — including home and personal care, apparel, general retail, e-commerce, logistics, food and grocery, pharmaceuticals and automotive — we employ approximately 35,000 employees in more than 50 countries. Our reported sales in 2024 were $8.8 billion. Learn more at www.averydennison.com.

At Avery Dennison, some of the great benefits we provide are:

  • Health & Wellness benefits starting on day 1 of employment

  • Paid parental leave

  • 401K eligibility

  • Tuition reimbursement

  • Employee Assistance Program eligibility / Health Advocate

  • Paid vacation and Paid holidays

Job Description

Responsible for reducing product and process variation using Enterprise Lean Sigma / statistical tools, implementing or improving existing process procedures and controls, as well as aid in raw material qualification.  To be successful, you will need a degree in Chemical, Mechanical, or Industrial Engineering, have demonstrated consistent ability to successfully execute on complex engineering projects, and have a real passion for collaborative work in a team based environment. 

Primary Job Duties and Responsibilities:

Activities and duties may vary depending upon site specific needs. Essential functions may include, but are not limited to:

  • Product Development: Continually improve and optimize current products through variability reduction. Provide support for new products as they arise by interacting with R&D and marketing business teams.

  • Process Improvement: Initiate, implement and support new equipment and process upgrades to minimize scrap, increase productivity and improve quality. Assure improvements are sustained. Support and lead loss reduction projects to improve costs.

  • Manufacturing Support: Provide support to manufacturing to resolve production and quality issues in compounding, casting and inspection areas that arise on a day-to-day basis.

  • Safety: Promote safety as the most important value in the organization by contributing through training, process improvement and other EH&S responsibilities.

  • Quality Assurance: Promote product quality by partnering with R&D and vendors to develop raw material specifications in an ISO 9001-2000 certified environment. Provide input to the manufacturing organization regarding product fitness for use. Understand customer needs and expectations.

  • Be available by phone at any time for process support questions. Provide emergency support for significant operational issues when they occur. Support the on-call team.

  • Interact with necessary support teams including Maintenance and Engineering to ensure equipment reliability.

Specific Responsibilities

  • Develop and implement production/processing methods and controls to meet quality standards in the most cost-efficient manner.

  • Investigate and resolve work-in-process problems.

  • Recommend and implement improvements and/or modifications in sequence of operations, equipment utilization, and related matters.

  • Monitor assigned operations to assure compliance with approved methods and quality standards.

  • Responsible for all phases of assigned standard engineering projects, ensuring the successful conclusion of all phases within an appropriate time and at appropriate cost.

  • Implement process improvements to meet quality standards, perform feasibility studies and solve problems.

  • Design and develop procedures for processes such as compounding, unwinding, splicing, web guiding, casting, tension control, drying/curing, cooling, and winding.

  • Plan sequence of operations and specify procedures for otherwise preparing basic material, exercising judgment in compromising between conflicting requirements, economic evaluation of methods, and operator effectiveness and comfort.

  • Conduct tests and measurements throughout stages of production to determine control over such variables as viscosity, tension, temperature, film fusion, and pressure.

  • Establish and submit processing requirements to be met in designing and acquiring processing equipment.

  • Apply principles of chemistry and mechanical engineering to develop material and processing specifications.

  • Must be a dynamic, proactive, and energizing team player. Must have a can-do attitude with credibility and the ability to create and foster strong working relationships with all levels of the organization.

Qualifications

  • B.S. in Chemical, Mechanical, or Industrial Engineering required.

  • Enterprise Lean Sigma experience desired.

  • 2-6 Years of engineering experience in a manufacturing environment.

  • Experience with Controls, Instrumentation and PLCs is a plus.

  • Demonstrate working knowledge in Process optimization and a desire to learn new processes and technologies.

  • Web handling and coating experience is a plus 

  • Understanding of applicable computer systems such as Google Docs and Sheets, Minitab, ERP systems, and other function specific software.

  • Must the ability to create and foster strong working relationships with all levels of the organization and team player.

  • Ability to work comfortably in a manufacturing environment and the ability to deal with constantly changing internal and external requirements.

  • Proven ability to accomplish work through delegation & teamwork.

  • Ability to work with cross-functional groups to define and execute overall requirements.

Additional Information

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, sexual orientation, gender identity, disability, protected veteran status, or other protected status. EEOE/M/F/Vet/Disabled. All your information will be kept confidential according to EEO guidelines.

Reasonable Accommodations Notice

If you require accommodations to view or apply for a job, alternative methods are available to submit an application. Please contact (440) 534-6000 or [email protected] to discuss reasonable accommodations.

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Average salary estimate

$82500 / YEARLY (est.)
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$70000K
$95000K

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What You Should Know About Process Engineer , Avery Dennison

At Avery Dennison Corporation, we're at the forefront of innovation in materials science and digital identification solutions, and we're looking for a talented Process Engineer to join our dynamic team in Lowell, IN. As a Process Engineer, you will play a pivotal role in reducing product and process variation while utilizing Enterprise Lean Sigma tools. Your passion for engineering and collaboration will shine as you interact with cross-functional teams, driving improvements in product quality and manufacturing efficiency. You will be responsible for developing and optimizing processes, ensuring compliance with quality standards, and troubleshooting day-to-day production issues. Working closely with our R&D and marketing teams, you’ll also support new product development and implement strategies that minimize waste and elevate our sustainability efforts. With at least a Bachelor’s degree in Chemical, Mechanical, or Industrial Engineering, you will ideally have 2-6 years of experience in a manufacturing environment. We value proactive team players who can not only make decisions independently but also thrive in a collaborative setting. At Avery Dennison, you’ll not only find a place for professional growth but also some fantastic perks like health benefits from day one, 401K eligibility, and tuition reimbursement. If you’re driven to make a positive impact and ready to contribute to our mission, we’d love to hear from you!

Frequently Asked Questions (FAQs) for Process Engineer Role at Avery Dennison
What are the key responsibilities of a Process Engineer at Avery Dennison Corporation?

As a Process Engineer at Avery Dennison Corporation, your main responsibilities will include reducing product and process variation, enhancing product quality, and providing support to manufacturing operations. You’ll work on product development, process improvements, and ensure compliance with ISO certified quality standards. Collaborating with R&D and other business teams will be crucial as you tackle daily production challenges and promote safety and efficiency in manufacturing.

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What qualifications are required for the Process Engineer position at Avery Dennison?

Candidates for the Process Engineer position at Avery Dennison Corporation should have a Bachelor's degree in Chemical, Mechanical, or Industrial Engineering, alongside 2-6 years of relevant engineering experience in a manufacturing setting. Familiarity with Enterprise Lean Sigma practices, process optimization, and experience with controls and instrumentation would be valuable. A team-oriented mindset and strong problem-solving capabilities are essential!

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What benefits can I expect as a Process Engineer at Avery Dennison?

Joining Avery Dennison Corporation as a Process Engineer comes with compelling benefits, including health and wellness support starting on day one, paid parental leave, 401K eligibility, and tuition reimbursement. You'll also enjoy paid vacation and holidays, a collaborative work environment, and opportunities for professional growth and development.

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How does Avery Dennison ensure continuous improvement in manufacturing processes?

Avery Dennison Corporation focuses on continuous improvement through the use of statistical tools like Enterprise Lean Sigma and by implementing new equipment and process upgrades. Process Engineers play a critical role in initiating and sustaining improvements to minimize scrap, boost productivity, and enhance product quality, ensuring that operations are always evolving to meet industry standards.

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What skills are important for success as a Process Engineer at Avery Dennison?

Successful Process Engineers at Avery Dennison Corporation should possess strong problem-solving and analytical skills, along with excellent communication and collaboration abilities. An understanding of process optimization principles, proficiency in applicable software (like Minitab and ERP systems), and the ability to adapt to changing manufacturing environments are all key components in excelling in this position.

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Common Interview Questions for Process Engineer
How do you approach process improvements in a manufacturing environment?

In the manufacturing environment, I prioritize data analysis and team collaboration for process improvements. I begin by identifying variability in processes and using Lean Sigma tools to analyze root causes. Engaging with cross-functional teams allows for a comprehensive understanding of challenges, enabling me to implement sustainable changes while also creating buy-in from all stakeholders.

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Can you describe a successful project you managed that improved process efficiency?

Certainly! In my previous role, I spearheaded a project aimed at streamlining the production line, which involved conducting a thorough analysis of process bottlenecks. By redesigning the workflow and optimizing equipment usage, we achieved a 20% increase in efficiency and significantly reduced cycle time. Regular feedback loops with the production team were crucial to garner support and ensure the changes were effective.

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What is your experience with Lean Sigma methodologies?

I have hands-on experience applying Lean Sigma methodologies in various projects, focusing on waste reduction and process optimization. For example, I utilized Kaizen principles to engage team members in continuous improvement efforts, leading to notable cost savings and enhanced quality output. I am passionate about fostering a culture of innovation and collaboration within teams.

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How do you ensure compliance with quality standards in your projects?

Ensuring compliance with quality standards starts with establishing clear specifications and benchmarks for each project. I utilize tools like quality audits, regular process checks, and engage teams in training sessions to emphasize quality importance. Open communication with R&D and other departments helps align objectives and achieves a high-quality output consistently.

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Describe a time when you had to resolve a production issue under pressure.

Once, during an unexpected production downtime, I quickly gathered a cross-functional team to address the issue. By analyzing the problem in real-time and implementing temporary solutions while diagnosing the root cause, we minimized lost production time and established corrective action protocols. This not only resolved the immediate situation but also informed future preventative measures.

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What methods do you use to measure and monitor process performance?

I employ various metrics such as Overall Equipment Effectiveness (OEE), scrap rates, and cycle time to measure process performance. Additionally, I utilize statistical process control charts to continuously monitor variation, enabling early detection of any deviations from standard performance. This proactive approach ensures we remain within quality and efficiency targets.

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How do you handle feedback from manufacturing teams?

I highly value feedback from manufacturing teams and see it as essential for continuous improvement. I facilitate regular meetings and encourage an open-door policy, making it easy for team members to voice concerns or suggestions. By actively listening and incorporating their insights into process changes, I ensure that solutions are relevant and effective in overcoming real-world challenges.

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What role does safety play in your engineering practices?

Safety is paramount in all engineering practices I implement. I ensure that all processes are designed with safety features in mind, and I conduct regular safety audits. I also train teams on safety protocols and integrate safety performance into project objectives to create a culture where safety is regarded as a fundamental value and never compromised.

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Can you give an example of how you collaborated with R&D?

In a previous project, I worked closely with the R&D team to develop a new adhesive product. By leveraging my process engineering expertise, I provided insights into manufacturability and scalability, ensuring that the product could be produced efficiently. This collaboration resulted in a launch-ready product that met both market goals and quality standards.

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What would you do if a process improvement fails to deliver expected results?

If a process improvement fails to deliver results, my first action would be to conduct a thorough analysis to determine what went wrong. Collaborating with the team, I would revisit the data, identify gaps, and apply a corrective action plan. Learning from these instances is crucial, and I always aim to foster a culture where experimentation and learning from failure are encouraged.

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We are a global company with locations in over 50 countries, and we employ approximately 36,000 people worldwide. We provide branding and information labeling solutions, including pressure-sensitive materials, radio-frequency identification (RFI...

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DATE POSTED
April 20, 2025

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