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Mechanical Design Engineer Intern

Company Description

We Are Bosch.

At Bosch, we shape the future by inventing high-quality technologies and services that spark enthusiasm and enrich people’s lives. Our areas of activity are every bit as diverse as our outstanding Bosch teams around the world. Their creativity is the key to innovation through connected living, mobility, or industry.

Let’s grow together, enjoy more, and inspire each other. Work #LikeABosch

  • Reinvent yourself: At Bosch, you will evolve.
  • Discover new directions: At Bosch, you will find your place.
  • Balance your life: At Bosch, your job matches your lifestyle.
  • Celebrate success: At Bosch, we celebrate you.
  • Be yourself: At Bosch, we value values.
  • Shape tomorrow: At Bosch, you change lives.

Job Description

Within the Power Solutions division based in Farmington Hills MI, Bosch is building-up a next-generation Plug-in Hybrid Electric Vehicle (PHEV) demonstration pick-up truck that addresses both customer demands and regulatory requirements to reduce CO2 emissions. As an engineering intern,  you will be supporting the integration of cutting-edge Bosch components into a conventional internal combustion engine (ICE) pick-up truck, transforming it into a hybrid vehicle.

Key responsibilities include:

  • Model and design components of vehicle structural parts for a prototype vehicle build (including chassis frame elements, powertrain mounting brackets etc.)
  • Create parametric 3D models in CAD software from scan data of prototype parts (.STL or .JT files)
  • Analyze packaging and clearance availability at the vehicle level to ensure ease of sub-system assembly.
  • Communicate design changes with vehicle technicians, advanced engineering team and suppliers on a regular basis, and identify roadblocks in a timely manner.
  • Coordinate structural analysis (FEA) to meet target vehicle performance conditions.
  • Create reports with thorough documentation of design changes and share updates with the project teams on a regular basis.

Qualifications

Mandatory Qualifications:

  • Currently pursuing a Bachelor’s or Master’s in Mechanical Engineering, Automotive Engineering or Aerospace Engineering.
  • Must have professional working experience or previous internships in the automotive industry, working on CAD engineering projects.
  • Knowledge of good manufacturability and design engineering principles.
  • Must be willing to work in a vehicle lab onsite to support vehicle integration activities.
  • Minimum 3.0 GPA.
  • Minimum 18 years of age.
  • Undergraduate senior or master’s level students.

Preferred Qualifications:

  • Proficient with NX, Teamcenter and Visualization Professional.
  • Experience working with FEA software packages for structural analysis is a plus.
  • Proactive approach with strong interpersonal and communication skills.

Additional Information

EEO/OFCCP: Bosch is an equal opportunity employer and makes all employment decisions on the basis of merit. Bosch is fully committed to compliance with all applicable laws providing equal employment opportunities and to providing equal employment opportunity to all associates and applicants for employment without regard to race, gender, sex, pregnancy, childbirth (or related medical conditions, including but not limited to, lactation), national origin or ancestry, religion, gender identity, sexual orientation, age, disability, veteran status, genetic information or any other characteristic protected by law.

This equal employment opportunity policy applies to all terms and conditions and aspects of employment including, but not limited to, recruitment, hiring, retention, training, placement, promotion, advancement, transfers, job assignments, layoffs, leaves of absence, termination, and compensation. Our management team is dedicated to this policy with respect to all aspects of employment.

Bosch is dedicated to maintaining compliance with all federal, state, and local law, including but not limited to, affirmative action plan requirements, EEO-1 and VETS-4212 reporting, and I9 / work authorization guidance.

*Please note that employment is contingent upon the successful completion of a drug screen and background check. Candidates who have been offered the position must pass both screenings before their start date

What You Should Know About Mechanical Design Engineer Intern, Bosch Group

Are you ready to kickstart your career as a Mechanical Design Engineer Intern with Bosch at our Farmington Hills location? We are paving the way towards a greener future with our innovative Plug-in Hybrid Electric Vehicle (PHEV) demonstration truck. As an intern, you'll play an essential role in transforming a conventional pick-up truck into a state-of-the-art hybrid vehicle, incorporating advanced Bosch components. You will be involved in modeling and designing key structural parts, creating 3D models using CAD software from scan data, and analyzing the packaging to ensure smooth assembly. Communication is vital, so you’ll regularly liaise with vehicle technicians and engineering teams to address any challenges that arise. We’re looking for someone with a flair for design engineering and a proactive attitude, currently pursuing a degree in Mechanical, Automotive, or Aerospace Engineering. If you're excited about automotive engineering and eager to contribute to projects that make a difference, Bosch is the place for you. Join us, and let’s shape a more sustainable tomorrow together!

Frequently Asked Questions (FAQs) for Mechanical Design Engineer Intern Role at Bosch Group
What are the primary responsibilities of a Mechanical Design Engineer Intern at Bosch?

As a Mechanical Design Engineer Intern at Bosch, your main responsibilities will include modeling and designing vehicle structural components for a state-of-the-art PHEV pick-up truck. You'll work with CAD software to create parametric 3D models, analyze packaging and clearance, and liaise with the advanced engineering team to ensure seamless integration of technologies. Additionally, you'll document design changes and coordinate structural analysis to meet performance targets.

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What qualifications do I need to become a Mechanical Design Engineer Intern at Bosch?

To secure the Mechanical Design Engineer Intern position at Bosch, you must be pursuing a Bachelor’s or Master’s in Mechanical Engineering, Automotive Engineering, or Aerospace Engineering. A minimum GPA of 3.0 and prior experience in the automotive industry or CAD engineering projects are required. Preferred qualifications include proficiency in NX and FEA software, along with strong communication skills.

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Is prior experience necessary for a Mechanical Design Engineer Intern position at Bosch?

Yes, Bosch requires candidates for the Mechanical Design Engineer Intern position to have prior professional experience or internships in the automotive industry, especially in CAD engineering projects. This experience helps ensure that interns can effectively contribute to the integration of Hybrid Electric Vehicle technologies.

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What software skills are needed for a Mechanical Design Engineer Intern at Bosch?

For the Mechanical Design Engineer Intern position at Bosch, proficiency in CAD software is essential, particularly NX. Familiarity with structural analysis tools and software packages for Finite Element Analysis (FEA) is preferable. Knowledge of project management tools like Teamcenter will also prove beneficial.

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What types of projects will I be involved in as a Mechanical Design Engineer Intern at Bosch?

As a Mechanical Design Engineer Intern at Bosch, you will engage in projects related to the development of a Plug-in Hybrid Electric Vehicle (PHEV). Your role will involve working on structural design components, CAD modeling, collaborative problem-solving with technicians and engineers, and contributing to documentation and project reports.

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Common Interview Questions for Mechanical Design Engineer Intern
Can you describe your experience with CAD software relevant to the Mechanical Design Engineer Intern position?

When answering this question, be specific about the CAD software you’ve used, such as NX, and discuss any relevant projects. Highlight your proficiency in creating 3D models, making design changes, and any experience you have with integrating components into larger systems.

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How do you approach structural analysis in your design process?

In your response, explain your understanding of Finite Element Analysis (FEA) and how you apply it to ensure design integrity. Discuss specific methods you use to analyze stress and strains in materials, and cite examples of how you've successfully utilized FEA in previous projects.

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What do you consider when designing for manufacturability?

Discuss design principles that prioritize ease of manufacturing, such as part geometries, materials selection, and tolerancing. Provide examples of past design experiences where you applied these principles to create efficient and manufacturable components.

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How do you handle conflicting feedback on design from teammates or supervisors?

Provide a scenario where you navigated conflicting feedback effectively. Emphasize the importance of open communication, presenting your design rationale, and finding a compromise that benefits the project while maintaining quality.

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Can you share an experience where you applied problem-solving skills in a mechanical design project?

Choose a specific project where you encountered a technical challenge. Detail the problem, the steps you took to diagnose it, the solution you implemented, and the impact it had on the project. Make sure to emphasize your analytical thinking and teamwork.

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What interests you most about working on hybrid vehicle technologies?

Express your passion for sustainable technology and innovation within the automotive industry. Share any experiences or projects where you were involved in environmentally-focused designs, and discuss your desire to contribute to Bosch's goals of reducing CO2 emissions.

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Describe a time when you coordinated with a diverse team on an engineering project.

Highlight a specific instance where you worked with cross-functional teams including technicians, engineers, and possibly suppliers. Focus on your communication strategy, how you ensured project alignment, and the successful outcome of your collaboration.

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How do you keep yourself updated with the latest trends in mechanical engineering?

Discuss your strategies for staying informed, such as following relevant journals, participating in webinars, or connecting with professionals in the field. Emphasize your proactive mindset towards continuous learning and professional development.

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What do you believe are key design considerations for plug-in hybrid vehicles?

Talk about aspects like weight distribution, battery placement, structural integrity, and compliance with safety regulations. Provide insights into how each consideration impacts vehicle performance and user experience.

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How would you handle a tight deadline for a design project?

Explain your approach to time management and prioritization. Share techniques like breaking down tasks into manageable sections, maintaining open communication with your team, and how you approach working under pressure to ensure timely project completion.

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Bosch is a global supplier of technology and services. Bosch specializes in consumer goods, industrial technology, and energy technology. It offers innovative solutions for smart homes, smart cities, connected mobility, and connected manufacturing...

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Internship, on-site
DATE POSTED
April 1, 2025

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