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Senior Manufacturing Engineer

ERG is a research and consulting firm that provides a wide range of support to federal, state, and commercial clients. ERG offers multidisciplinary teams with nationally recognized skills in engineering, science, economics, public health, informational technology, and communications. We hire people with the best minds and then provide them with a vibrant and flexible environment in which to develop their careers. The qualified individual must be highly motivated with the skills to prioritize, perform, and communicate effectively in a fast-paced environment. 


ERG is seeking a Senior Manufacturing Engineer to lead and oversee complex manufacturing operations within our energetic materials production environment. The ideal candidate will have a deep understanding of explosives safety regulations, exceptional leadership skills, and a proven track record in process improvement and quality control. 


This position will be at a federal site in Indian Head, MD, and will include interaction and support from ERG personnel at the federal site, as well as from ERG’s Fairfax and Arlington offices. Indian Head is approximately 30 miles from Washington, DC.   


Job Description:
  • Lead initiatives to enhance process efficiency, improve safety compliance, and maintain top-tier quality control across all manufacturing operations
  • Provide expert guidance on the maintenance and operation of energetic manufacturing equipment, ensuring reliability and compliance with industry standards
  • Develop, implement, and monitor quality assurance/control procedures specific to the energetics manufacturing industry
  • Collaborate cross-functionally with engineering, safety, and production teams to optimize manufacturing processes and resolve complex technical challenges
  • Apply advanced knowledge of SMART manufacturing technologies and data acquisition systems to improve production outcomes
  • Serve as a subject matter expert on safety, regulatory compliance, and best practices in energetic materials production


Qualifications and Skills:
  • Bachelor's degree in an engineering discipline (Mechanical, Chemical, Industrial, or related field)
  • 15+ years of experience in energetics manufacturing
  • Extensive knowledge and application of NAVSEA OP-5 or equivalent ammunition and explosives safety standards
  • Strong background in quality assurance/control methodologies specific to energetics manufacturing
  • Familiarity with SMART manufacturing systems and modern data acquisition technologies
  • Must currently hold or be able to obtain a Department of Defense Secret-level security clearance; Must be a U.S. citizen as this position is not eligible for Limited Access Authorizations


$140,000 - $180,000 a year

ERG offers competitive salaries and excellent benefits, including health and dental insurance, life insurance, long-term disability, educational benefits, FSAs, a generous 401k plan, profit sharing, an EAP, 11-20 paid vacation days per year, 10 paid holidays per year, 56 hours or more of sick leave (based on the state you work in) per year (pro-rated for part-time) and more. The salary range for all positions depends on the years and type of experience. 

  

ERG is an equal opportunity employer and complies with all applicable EEOC regulations. All qualified applicants will receive consideration for employment without regard to age, race, color, religion, sex, sexual preference, national origin, disability, or status as a protected veteran.  

   

Please be aware, the only authentic corporate domain for ERG is https://www.erg.com.  ERG may, on occasion, screen applicants via telephone or video interviews via Skype, Teams, GoToMeeting, or another type of video platform. However, any candidate extended a job offer might be asked to meet in person with an ERG employee before providing confidential personal information associated with new employment. 

  

If you’re a qualified individual with a disability or a disabled veteran, you have the right to request a reasonable accommodation if you are unable or limited in your ability to use or access ERG’s online application process as a result of your disability. To request accommodation, please contact Human Resources via email at Resumes-Lex@erg.com or call (781) 674-7293. 

  

ERG fosters a friendly, flexible work environment. ERGers are dedicated to serving clients who are committed to making the world a better place. We promote and recognize principles of fairness and respect in the work we do, the partnerships we foster, and the culture we value both within and outside of our organization. 

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What You Should Know About Senior Manufacturing Engineer, ERG

Join ERG as a Senior Manufacturing Engineer and be a pivotal part of our team committed to delivering innovative solutions in energetic materials production. In this exciting role, you'll lead complex manufacturing operations with a focus on safety, process efficiency, and quality control. Your expertise in explosives safety regulations and your knack for improving manufacturing processes will be crucial. At ERG, we provide a vibrant and flexible environment that encourages the best minds to thrive. Here, you will not only oversee the maintenance and operation of vital manufacturing equipment but also develop and implement stringent quality assurance procedures that align with industry standards. By collaborating with cross-functional teams, you'll tackle technical challenges head-on while applying advanced SMART manufacturing technologies to enhance production outcomes. With over 15 years of experience in energetics manufacturing, including extensive knowledge of NAVSEA OP-5 safety standards, you'll be at the forefront of regulatory compliance and best practices. ERG is dedicated to fostering a culture of respect and fairness, offering competitive compensation along with remarkable benefits. If you're looking for a challenge that makes a meaningful impact, this is your chance to grow and contribute within a company that values innovative thinking and personal development.

Frequently Asked Questions (FAQs) for Senior Manufacturing Engineer Role at ERG
What are the responsibilities of a Senior Manufacturing Engineer at ERG?

As a Senior Manufacturing Engineer at ERG, your responsibilities include leading manufacturing operations, enhancing process efficiency, ensuring safety compliance, developing quality control procedures, and collaborating with multidisciplinary teams. You'll be crucial in implementing best practices in energetic materials production, applying SMART technologies to optimize production and address technical challenges.

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What qualifications does ERG require for the Senior Manufacturing Engineer position?

To qualify for the Senior Manufacturing Engineer position at ERG, candidates must possess a Bachelor's degree in an engineering discipline such as Mechanical, Chemical, or Industrial Engineering. Additionally, at least 15 years of experience in energetics manufacturing and knowledge of NAVSEA OP-5 safety standards are required. Candidates must also be able to obtain a Department of Defense Secret-level security clearance.

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What skills are essential for a Senior Manufacturing Engineer at ERG?

Essential skills for a Senior Manufacturing Engineer at ERG include a strong background in quality assurance/control methodologies specific to energetics manufacturing, familiarity with SMART manufacturing systems, and excellent leadership and communication skills. Experience with data acquisition technologies and an understanding of safety compliance in explosives production are also critical.

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How does ERG support employee professional development for Senior Manufacturing Engineers?

ERG is committed to employee growth and professional development. As a Senior Manufacturing Engineer, you will benefit from a supportive work environment that encourages continuous learning through educational benefits and access to training in cutting-edge manufacturing technologies. ERG promotes a culture of innovation that nurtures your career aspirations.

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What is the work environment like for a Senior Manufacturing Engineer at ERG?

The work environment at ERG for a Senior Manufacturing Engineer is friendly, flexible, and vibrant. ERG fosters a culture of collaboration and respect, where team members are dedicated to making a positive impact in their field. You will work alongside talented professionals who are committed to innovation and excellence in energetic materials production.

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Common Interview Questions for Senior Manufacturing Engineer
Can you explain your experience with explosive safety regulations?

When answering this question, it's important to provide specific examples of how you've applied explosive safety regulations in your previous roles. Emphasize your thorough knowledge of NAVSEA OP-5 standards and discuss how you have ensured compliance on past projects to enhance safety in manufacturing operations.

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Describe a time when you led a process improvement initiative.

For this question, outline the specific initiative you led, the challenges you faced, and the steps you took to achieve improvement. Use quantifiable results, such as increased efficiency or reduced costs, to demonstrate the impact of your efforts and your leadership skills.

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What methodologies do you use for quality assurance in manufacturing?

Discuss specific quality assurance methodologies you've used in energetics manufacturing. Mention tools such as Six Sigma or Lean manufacturing principles, and provide examples of how you've implemented these methodologies to enhance the quality control process in your previous roles.

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How do you approach cross-functional collaboration?

Describe a situation where you worked with teams from different departments to achieve a common goal. Highlight your communication skills and ability to facilitate collaboration, explaining how it led to successful outcomes in complex manufacturing projects.

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What advanced manufacturing technologies are you familiar with?

Mention the specific SMART manufacturing technologies and data acquisition systems you have experience with. Discuss how you have utilized these technologies to optimize production processes and improve outcomes in your previous roles, showcasing your technical expertise.

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Why do you want to work as a Senior Manufacturing Engineer at ERG?

Share your motivation for wanting to join ERG, focusing on their commitment to making a positive impact in the industry and fostering a flexible work environment. Highlight your alignment with their values and how your skills and experience make you a perfect fit for the role.

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What challenges do you anticipate in this role?

Discuss potential challenges in leading a manufacturing team within the energetics sector, such as compliance with safety regulations or managing production efficiency. Explain your proactive strategies for addressing these challenges and your willingness to adapt and learn.

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Can you discuss your experience with energetic materials production?

Provide a brief overview of your professional background in energetics manufacturing, detailing the duration of your experience and specific roles you have held in this field. Highlight key projects or achievements that underscore your expertise and understanding of the industry.

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How would you ensure safety in the workplace?

Explain your approach to safety by outlining the protocols and procedures you would implement as a Senior Manufacturing Engineer, incorporating safety training, regular audits, and compliance with standards such as NAVSEA OP-5 to foster a culture of safety within the team.

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What is your leadership style?

Discuss your leadership style in terms of collaboration, empowerment, and communication. Provide specific examples of how you lead teams effectively, build trust, and motivate individuals to develop their skills and contribute to overall team success.

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Full-time, on-site
DATE POSTED
March 31, 2025

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