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Production Planner

Overview

Morgan Advanced Materials is a world leader in advanced materials science and engineering of ceramics, carbon and composites. We operate in a series of well-defined markets where our applications expertise offers our customers a valuable differentiator, engineering high-specification materials, components and sub-assembly parts that solve their challenging technical problems.

 

The Thermal Ceramics division designs, manufactures and installs a broad range of thermal insulation products that significantly reduce energy consumption and emissions in a variety of high temperature processing applications. Our product offering is extensive and covers application needs from Industrial to Commercial markets.

 

Group Key Figures: Revenue £910m (2020), ~7,500 employees, manufacturing in 30+ countries, and customers in 100+ countries. A UK PLC with head office located in Windsor, Berkshire UK.  Listed on London Stock Exchange; Member of the FTSE 250 Index.

 

Responsibilities

Major Responsibilities

  • Produce production schedule, working with CSR’s regarding rush orders and date/quantity change requests 
  • Schedule new molds and new orders accordingly
  • Maintain raw material & stock resale inventory levels
  • Determine if / when material should be added or removed as stock items
  • Maintain SIC & OTC items and communicate with sales staff periodically regarding continuance of items on these lists
  • Analyze monthly slow moving and obsolete items.  See if sales can move or if items can be used in house.  Arrange with accounting for disposal of items to be removed from inventory for disposal.
  • Setup & reconcile bi-weekly cycle counts
  • Schedule & plan for annual physical inventory
  • Order plant consumables and pallets/crates as needed
  • Configure crate size (with assistance if needed) for export orders and schedule delivery
  • Enter daily production into JDE
  • Perform inventory analysis at each month end
  • Prepare various monthly KPI reports
  • Prepare quotes for manufactured items, working with the operations group as necessary; enter Augusta pricing into E1 or email pricing to other intercompany sites
  • Track energy usage and monitor market pricing
  • Lead ISO auditor - Perform regular ISO Internal Audits. Prepare annual audit schedule.
  • Perform bi-monthly Joint Environmental inspections. Sit on Joint Environmental Review Committee.

 

 

 

 

Qualifications

 

Qualifications:

  • Must have a good working knowledge of JDE, EXCEL & WORD; 
  • Should have basic knowledge of blueprint reading; 
  • Experience in a manufacturing environment
  • Good understanding of costing, lean environment & continuous improvement;
  • Understanding of Organic and Inorganic Vacuum Forming Processes is a plus 
  • Must have good communication skills and be able to multitask and be able to work under tight deadlines often in a chaotic environment;
  • Understanding of ABC Inventory method & cycle counting is helpful 

Minimum Qualifications:Good working knowledge of EXCEL; some basic cost accounting background would be beneficial; exposure to 5S, lean methodology and continuous improvement as well as some exposure to Quality & Environmental management systems. 

 

“This job description in no way states or implies that these are the only duties to be performed by the employee(s) incumbent in this position.  Employee(s) will be required to follow any other job-related instructions and to perform any other job-related duties requested by any person authorized to give instructions or assignments.  This document does not create an employment contract, implied or otherwise, other than an “at will” relationship.”

 

 

Morgan Advanced Materials is an EEO/AA/M/W/D/V Employer

Average salary estimate

$70000 / YEARLY (est.)
min
max
$60000K
$80000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Production Planner, Morgan Advanced Materials

Are you ready to take the next step in your career as a Production Planner with Morgan Advanced Materials in Burlington? We are a leading innovator in advanced materials science, specializing in thermal insulation products that make a difference in energy consumption and emissions across various industries. In this exciting role, you will be at the heart of our operations, producing production schedules, coordinating rush orders, and maintaining inventory levels to ensure a smooth workflow. You will collaborate closely with the Customer Service Representatives and the operations group, preparing KPI reports and tracking energy usage to help us optimize our manufacturing process. Your understanding of JDE, Excel, and experience in a manufacturing environment are essential, as you’ll analyze slow-moving inventory and prepare quotes for manufactured items. With your strong multitasking abilities, you will thrive in our dynamic environment, performing inventory analysis, and ensuring compliance with ISO standards. Join us in shaping the future of materials science and become a part of a team that values innovation, quality, and efficiency. Let’s work together to tackle complex technical challenges and deliver exceptional products to our clients worldwide!

Frequently Asked Questions (FAQs) for Production Planner Role at Morgan Advanced Materials
What are the main responsibilities of a Production Planner at Morgan Advanced Materials?

As a Production Planner at Morgan Advanced Materials, your key responsibilities include producing production schedules, coordinating with Customer Service Representatives on rush orders, maintaining raw material inventory levels, and conducting monthly inventory analysis. You will also be involved in preparing various KPIs and managing audit procedures according to ISO standards.

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What qualifications are required for the Production Planner position at Morgan Advanced Materials?

To qualify for the Production Planner role at Morgan Advanced Materials, candidates should have a solid working knowledge of JDE and Excel, basic blueprint reading skills, and experience in a manufacturing setting. A background in costing, lean practices, and knowledge of inventory methods like ABC analysis will be an added advantage.

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How does the Production Planner contribute to energy efficiency at Morgan Advanced Materials?

The Production Planner plays a crucial role in enhancing energy efficiency at Morgan Advanced Materials by tracking energy usage and monitoring market pricing, which contributes to informed decision-making around material production and procurement. Your insights are invaluable for reducing consumption and emissions associated with our thermal insulation products.

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What tools and software are used by Production Planners at Morgan Advanced Materials?

Production Planners at Morgan Advanced Materials mainly utilize JDE for day-to-day operations, along with Excel for data analysis and reporting. Familiarity with these tools will be instrumental in successfully carrying out your responsibilities and collaborating with other teams.

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What kind of working environment can a Production Planner expect at Morgan Advanced Materials?

At Morgan Advanced Materials, a Production Planner can expect a dynamic and fast-paced working environment where multitasking is key. You will often deal with tight deadlines while working collaboratively with diverse teams, making it an exciting role for those who thrive in a bustling setting.

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Common Interview Questions for Production Planner
How do you approach creating a production schedule?

In creating a production schedule, I prioritize order volumes and deadlines, collaborating closely with Customer Service and production teams to accommodate rush orders. I also analyze resource availability and past sales data to create a balanced and efficient schedule.

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Explain your experience with inventory management systems.

I have utilized inventory management systems like JDE to track stock levels accurately, conduct cycle counts, and analyze slow-moving items. My goal is always to maintain optimal inventory levels to ensure smooth production flows.

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How do you handle rush orders?

When handling rush orders, I assess production capacity and consult with the production team to make necessary adjustments. Effective communication with the Customer Service Representatives ensures that we meet customer expectations without compromising quality.

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Can you describe a time when you improved a process?

In my previous role, I identified inefficiencies in our inventory tracking process. I implemented a new cycle counting method that reduced discrepancies by 20%, leading to more accurate stock levels and better decision-making.

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What strategies do you use for cost management in production planning?

I employ lean methodologies and ABC inventory methods to identify cost-saving opportunities. Regular analysis of costing data allows me to make informed decisions on resource allocation while minimizing waste.

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How do you ensure compliance with ISO standards?

I follow established protocols for regular internal audits and prepare a comprehensive audit schedule. Continuous training and communication with the team ensure ongoing compliance with ISO standards and practices.

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What are some challenges you face in production planning, and how do you overcome them?

Challenges often include fluctuating demand and material shortages. To overcome these, I use forecasting techniques and maintain good relationships with suppliers, which allows for quick adjustments when unexpected issues arise.

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Describe your experience with energy usage tracking.

I have implemented tracking systems to monitor energy usage across production lines, which helps identify inefficiencies and opportunities for saving. This data is crucial for budgeting and strategic planning.

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How do you communicate with cross-functional teams?

I prioritize open and clear communication, often utilizing collaborative tools and regular check-ins. Ensuring that all teams are aligned helps in streamlined operations and effective problem-solving.

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What motivates you in a production planning role?

I’m motivated by the challenge of optimizing production processes and facilitating smooth operations. The satisfaction of seeing products move efficiently from concept to completion drives me to continually improve our planning strategies.

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Advanced materials and materials science have never been more important. As resources become scarce and harder to access, as our climate and environment change, and as the pace of innovation and technology change accelerates, each of these factors...

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Full-time, on-site
DATE POSTED
April 10, 2025

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