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Principal Mechanical Engineer – Robotic Arm

We are seeking a highly motivated Mechanical Engineer with a passion for robotics and human-machine interfaces to join our team. In this role, you will lead the design, development, and testing of a novel robotic arm and its complementary exoskeleton system for teleoperation. You will collaborate closely with cross-functional teams—electrical engineers, software engineers, control specialists, and product designers—to create a system that meets performance, safety, and reliability standards.

Areas of Contribution

  • Robotic Arm Design & Analysis

    • Design mechanical architectures and components (joints, actuators, transmissions) for a robotic arm.

    • Perform analytical calculations, FEA, and system-level simulations to ensure structural integrity, performance, and reliability.

    • Select and validate mechanical components such as bearings, gearboxes, and motors.

  • Exoskeleton Development

    • Conceptualize and design mechanical structures for a wearable exoskeleton that mirrors or inverts the robotic arm’s movements.

    • Ensure ergonomic fit, adjustability, and user comfort while maintaining structural integrity.

    • Integrate sensors, actuators, and control interfaces for human input and feedback.

  • Prototyping & Testing

    • Oversee the fabrication of prototypes (in-house or outsourced).

    • Design and execute experiments to test mechanical performance and safety standards.

    • Analyze test data, troubleshoot design issues, and refine solutions in iterative design loops.

  • Cross-Functional Collaboration

    • Work with control and software teams to define requirements and integrate hardware/software interfaces seamlessly.

    • Collaborate with electrical engineers for wiring, sensor placement, and actuator selection.

    • Support manufacturing and assembly teams by providing clear technical documentation and guidance.

Qualifications

  • Education:

    • Bachelor’s or Master’s degree in Mechanical Engineering, Mechatronics, Robotics, or a related field.

  • Professional Experience:

    • 3+ years of experience in robotics, automation, mechatronics, or related fields.

    • Demonstrated success in designing and launching complex mechanical assemblies.

    • Experience with exoskeleton systems or human-in-the-loop robotics is highly desirable.

  • Technical Skills:

    • Proficiency in 3D CAD software (e.g., SolidWorks, CATIA, or Creo).

    • Experience with FEA tools (e.g., ANSYS, Abaqus) for structural, thermal, and fatigue analysis.

    • Familiarity with actuator selection, gearing mechanisms, and sensor integration.

    • Knowledge of ergonomics and biomechanical principles for wearable devices.

    • Basic understanding of control system principles for robotic applications.

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience

Average salary estimate

$100000 / YEARLY (est.)
min
max
$80000K
$120000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Principal Mechanical Engineer – Robotic Arm, Atomos Systems

We are thrilled to announce an exciting opportunity for a Principal Mechanical Engineer – Robotic Arm at our innovative company in Boulder! If you have a passion for robotics and love collaborating across teams, this role is designed for you. You will take the lead in developing a cutting-edge robotic arm and its complementary exoskeleton system aimed at enhancing teleoperation. Imagine rolling up your sleeves to design, analyze, and test mechanical architectures and components that power this technology! Your work will involve creating joints, actuators, and transmissions while ensuring performance and safety standards are met. As a key contributor, you'll collaborate with electrical and software engineers, ensuring that every aspect of the robotic system aligns perfectly. You’ll work on everything from component selection and system-level simulations to the ergonomic design of wearable exoskeletons that interact seamlessly with the robotic arm. The prototyping phase will be your playground, where you’ll turn concepts into reality. By overseeing experiments and analyzing test data, you'll help refine designs through iterative loops. With a dynamic work environment and a commitment to innovation, this role is perfect for someone eager to make an impact in the field of robotics. If you have a degree in Mechanical Engineering or a related field and three years of hands-on experience, we’d love to hear from you!

Frequently Asked Questions (FAQs) for Principal Mechanical Engineer – Robotic Arm Role at Atomos Systems
What responsibilities does a Principal Mechanical Engineer – Robotic Arm have at our company?

As a Principal Mechanical Engineer – Robotic Arm, you will lead the design and development of robotic arms and exoskeleton systems. Your responsibilities will include creating mechanical architectures, performing analytical calculations, and ensuring the prototypes meet safety and reliability standards. You'll collaborate with cross-functional teams to integrate various components and oversee the testing phases to refine our designs.

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What qualifications are required for the Principal Mechanical Engineer – Robotic Arm position?

To qualify for the Principal Mechanical Engineer – Robotic Arm position, you should hold a Bachelor’s or Master’s degree in Mechanical Engineering, Mechatronics, Robotics, or a related field. Additionally, a minimum of three years of experience in robotics or related fields is essential, along with proficiency in CAD and FEA tools, and experience with exoskeleton systems being highly desirable.

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What technical skills are essential for a Principal Mechanical Engineer – Robotic Arm?

For the role of Principal Mechanical Engineer – Robotic Arm, technical skills include proficiency in 3D CAD software such as SolidWorks or CATIA, experience with FEA tools for structural analysis, and familiarity with actuator selection and sensor integration. Knowledge of ergonomics and biomechanical principles is also highly beneficial, especially for designing wearable devices.

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What does the design process look like for a robotic arm at our company?

Designing a robotic arm at our company involves several stages: starting with concept development, leading into the creation of mechanical architectures, performing simulations for performance validation, and collaborating with various teams to ensure seamless integration of hardware and software. The process is iterative, allowing for adjustments based on extensive testing and performance analysis.

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What type of collaborative work can a Principal Mechanical Engineer – Robotic Arm expect?

A Principal Mechanical Engineer – Robotic Arm will work closely with electrical engineers, software developers, and control specialists. This collaboration involves defining requirements, integrating systems, and providing documentation to support manufacturing and assembly processes. Clear communication and teamwork are vital to the success of the projects.

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Common Interview Questions for Principal Mechanical Engineer – Robotic Arm
Can you describe your experience with designing mechanical components for robotic systems?

In reviewing your experience, focus on specific projects where you designed components such as joints or actuators. Highlight challenges you faced, design principles you applied, and the tools you used, showcasing your proficiency in 3D CAD software and FEA methods.

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How do you ensure the structural integrity of a robotic arm?

To ensure structural integrity, you may discuss performing FEA and conducting simulations to evaluate component performance under various conditions. Emphasize the importance of rigorous testing, data analysis, and your iterative approach to design improvements.

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What is your approach to prototyping and testing?

Share your systematic approach to prototyping, including how you prioritize features, select materials, and conduct experiments. Discuss how you gather feedback from testing to refine designs, emphasizing the collaborative nature of this phase.

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Can you elaborate on your experience with human-machine interfaces?

Discuss any projects where you've designed or integrated human-machine interfaces, focusing on ergonomics and user experience. Emphasize your understanding of biomechanical principles and how they inform your design choices.

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What challenges have you faced in your previous roles regarding cross-functional collaboration?

Reflect on specific experiences where collaboration was key, such as integrating hardware and software components. Describe the challenges you faced and the strategies you employed to enhance communication and teamwork across disciplines.

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Describe a project where you had to troubleshoot design issues. What was your process?

Share a detailed example of a project where you encountered design challenges. Explain your problem-solving process, including how you analyzed data, identified root causes, and implemented effective solutions while considering team input.

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How do you approach selecting mechanical components for your designs?

Discuss your method for evaluating components, considering factors such as performance requirements, cost, and reliability. Highlight your experience in validating components and collaborating with suppliers to ensure quality.

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What tools do you typically use for CAD and FEA, and why do you prefer them?

Share your preferred software tools for CAD and FEA, explaining why you find them effective. Highlight any advanced features you utilize and how they enhance your design and analysis capabilities.

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How do you keep current with advancements in robotics and mechanical engineering?

Mention your commitment to continuous learning, such as attending workshops, conferences, or following industry publications. Discuss how this knowledge impacts your designs and contributions to robotics projects.

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Why do you want to work as a Principal Mechanical Engineer – Robotic Arm with our company?

Express your enthusiasm for robotics and how our company’s mission aligns with your career goals. Discuss specific aspects of the role and company culture that attract you and how you plan to contribute to the team.

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founded in 2010 , Atomos is a global software and hardware technology company that creates, develops and commercializes products for the video content creation market.Atomos is located in Australia

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Full-time, on-site
DATE POSTED
March 22, 2025

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