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Composites Manufacturing Engineers - job 1 of 2

Composites Manufacturing Engineers

Company:

The Boeing Company

The Boeing Defense, Space & Security (BDS) team is seeking experienced Composites Manufacturing Engineers located in Berkeley, MO.

Who We Are: At Boeing St. Louis, we are leaders in aerospace innovation, dedicated to shaping the future of flight. Our facility serves as a hub for advanced manufacturing, where we design and produce cutting-edge military products that are vital to national defense. We take pride in our commitment to quality, safety, and sustainability. We want you to join our team and contribute to the production of aircraft parts and assemblies made from composite materials.

Position Overview: As a Composites Manufacturing Engineer, you will support the development and implementation of production methodologies and tooling for composite aircraft parts and assemblies. You will collaborate with Integrated Product Teams (IPTs) to integrate technical solutions across multiple disciplines, ensuring efficient manufacturing processes that meet stringent quality standards.

Key Responsibilities:

  • Develop and implement manufacturing processes, plans, and tooling methodologies for composite aircraft parts and assemblies.
  • Collaborate with IPTs to support the integration of technical solutions and ensure manufacturability of designs.
  • Investigate and resolve technical problems related to composite manufacturing processes.
  • Participate in the implementation of Lean principles to enhance operational efficiency and reduce waste.
  • Resolve technical issues that significantly impact performance, cost, or schedule.
  • Conduct data analysis to drive continuous improvement initiatives and ensure compliance with quality standards.
  • Communicate effectively with internal customers and stakeholders to align on product development and manufacturing goals.
  • Perform producibility and variation analyses to ensure that manufacturing process capabilities meet requirements.
  • Maintain a focus on safety, quality, and customer satisfaction throughout all manufacturing processes.

Highlights of Products Built in St. Louis:

  • Air Proprietary Programs: Engage in innovative projects that enhance our defense capabilities and contribute to national security.
  • F-15EX: The latest variant of the F-15, featuring advanced avionics and weapon systems for superior air dominance.
  • T-7A Red Hawk: A next-generation trainer aircraft designed to prepare pilots for modern combat.
  • MQ-25 Stingray: The first unmanned aerial refueler for the U.S. Navy, enhancing the capabilities of carrier-based operations.
  • F/A-18 Super Hornet: A multi-role fighter aircraft known for its versatility and advanced capabilities.

This position is expected to be 100% onsite.  The selected candidate will be required to work onsite at one of the listed location options.

This position requires the ability to obtain a US Security Clearance for which the US Government requires US Citizenship as a condition of employment.

  • An interim and/or final U.S. Secret Clearance Post-Start is required.
  • Ability to obtain and maintain Special Access Program (SAP) clearance

Basic Qualifications (Required Skills/Experience):

  • Bachelor of Science degree from an accredited course of study in engineering, engineering technology (includes manufacturing engineering technology), chemistry, physics, mathematics, data science, or computer science.
  • Level 2: 2+ years of work-related experience with a Bachelors OR work-related experience with a Masters
  • Level 3: 5+ years of work-related experience with a Bachelors OR 3+ years of work-related experience with a Masters OR work related experience with a PhD

Preferred Qualifications (Desired Skills/Experience):

  • Experience supporting stabilization and improvement efforts in a manufacturing setting

Typical Education/Experience:

Level 2: Education/experience typically acquired through advanced technical education from an accredited course of study in engineering, computer science, mathematics, physics or chemistry (e.g. Bachelor) and typically 2 or more years' related work experience or an equivalent combination of technical education and experience (e.g. Master). In the USA, ABET accreditation is the preferred, although not required, accreditation standard.

Level 3: Education/experience typically acquired through advanced technical education from an accredited course of study in engineering, computer science, mathematics, physics or chemistry (e.g. Bachelor) and typically 5 or more years' related work experience or an equivalent combination of technical education and experience (e.g. PhD, Master+3 years' related work experience). In the USA, ABET accreditation is the preferred, although not required, accreditation standard.

Relocation:

This position offers relocation based on candidate eligibility.

Drug Free Workplace:

Boeing is a Drug Free Workplace where post offer applicants and employees are subject to testing for marijuana, cocaine, opioids, amphetamines, PCP, and alcohol when criteria is met as outlined in our policies.

Shift:

This position is for 1st shift.

At Boeing, we strive to deliver a Total Rewards package that will attract, engage and retain the top talent.  Elements of the Total Rewards package include competitive base pay and variable compensation opportunities.  

The Boeing Company also provides eligible employees with an opportunity to enroll in a variety of benefit programs, generally including health insurance, flexible spending accounts, health savings accounts, retirement savings plans, life and disability insurance programs, and a number of programs that provide for both paid and unpaid time away from work.  

The specific programs and options available to any given employee may vary depending on eligibility factors such as geographic location, date of hire, and the applicability of collective bargaining agreements.

Please note that the salary information shown below is a general guideline only.  Pay is based upon candidate experience and qualifications, as well as market and business considerations.  

Summary pay range:

Level 2: $75,650 - $102,350

Level 3: $90,100 - $121,900

Language Requirements:

Not Applicable

Education:

Bachelor's Degree or Equivalent

Relocation:

This position offers relocation based on candidate eligibility.

Export Control Requirement:

This position must meet export control compliance requirements. To meet export control compliance requirements, a “U.S. Person” as defined by 22 C.F.R. §120.15 is required. “U.S. Person” includes U.S. Citizen, lawful permanent resident, refugee, or asylee.

Safety Sensitive:

This is not a Safety Sensitive Position.

Security Clearance:

This position requires the ability to obtain a U.S. Security Clearance for which the U.S. Government requires U.S. Citizenship. An interim and/or final U.S. Secret Clearance Post-Start is required.

Visa Sponsorship:

Employer will not sponsor applicants for employment visa status.

Contingent Upon Award Program

This position is not contingent upon program award

Shift:

Shift 1 (United States of America)

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Boeing is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national origin, gender, sexual orientation, gender identity, age, physical or mental disability, genetic factors, military/veteran status or other characteristics protected by law.

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Average salary estimate

$89000 / YEARLY (est.)
min
max
$75650K
$102350K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Composites Manufacturing Engineers, Boeing

The Boeing Company is looking for skilled Composites Manufacturing Engineers to join our dynamic team in Berkeley, MO. Here at Boeing, we pride ourselves on being at the forefront of aerospace innovation, creating advanced military products essential for national defense. As a Composites Manufacturing Engineer, you'll play a crucial role in the design and production of composite aircraft parts and assemblies that are integral to our operations. In this position, you'll be responsible for developing and implementing manufacturing processes and tooling methodologies that ensure our products meet the highest quality standards. Your collaboration with Integrated Product Teams will be key, as you'll work together to troubleshoot technical issues and enhance manufacturability. Not only will you investigate and resolve manufacturing challenges, but you'll also be encouraged to apply Lean principles to optimize our processes and reduce waste—helping us to continually improve efficiency. Regular communication with stakeholders is part of the job, aligning our manufacturing goals with customer satisfaction. Additionally, be ready to dive into exciting projects that include some of our latest aircraft, like the F-15EX and the next-gen T-7A Red Hawk. If you're someone who thrives on innovation and seeks to contribute to high-impact aerospace initiatives, we want to hear from you. Join us at Boeing, where your work will make a real difference in shaping the future of flight!

Frequently Asked Questions (FAQs) for Composites Manufacturing Engineers Role at Boeing
What are the main responsibilities of a Composites Manufacturing Engineer at The Boeing Company?

As a Composites Manufacturing Engineer at The Boeing Company, you will be primarily responsible for developing and implementing manufacturing processes and tooling methodologies for composite aircraft parts and assemblies. This includes collaborating with Integrated Product Teams to ensure manufacturability, investigating technical problems related to composite manufacturing, and applying Lean principles to improve operational efficiency while ensuring compliance with stringent quality standards.

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What qualifications are required for the Composites Manufacturing Engineer position at The Boeing Company?

To qualify for the Composites Manufacturing Engineer position at The Boeing Company, candidates must possess a Bachelor of Science degree from an accredited program in a relevant field such as engineering, physics, or mathematics. Depending on the level of the position, specific work-related experience is required—2+ years for Level 2 positions or 5+ years for Level 3 roles. Additionally, the ability to obtain a U.S. Security Clearance is a requirement for this position.

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What are the preferred skills for a Composites Manufacturing Engineer at Boeing?

Preferred skills for a Composites Manufacturing Engineer at The Boeing Company include experience in stabilization and improvement efforts within a manufacturing environment. Candidates with a proven track record in Lean manufacturing methodologies and those who can perform data analysis to drive continuous improvement initiatives are highly sought after.

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What can a candidate expect regarding job benefits as a Composites Manufacturing Engineer at Boeing?

As a Composites Manufacturing Engineer at The Boeing Company, you can expect a comprehensive Total Rewards package that includes competitive base pay, health insurance, retirement plans, and various paid and unpaid time off options. Specific benefits may vary based on factors such as your geographic location and date of hire, so details will be discussed during the hiring process.

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Will relocation assistance be available for the Composites Manufacturing Engineer role at Boeing?

Yes, The Boeing Company offers relocation assistance for the Composites Manufacturing Engineer position based on candidate eligibility. Those considering a move to Berkeley, MO, to join the team can look forward to support in facilitating their transition.

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Common Interview Questions for Composites Manufacturing Engineers
Can you describe your experience with composite manufacturing processes?

When discussing your experience with composite manufacturing processes, be sure to detail specific projects you have worked on, the types of composite materials you've handled, and any methodologies you've implemented. Highlight how your contributions led to improvements in efficiency or quality, showing how your experience aligns with the needs of the Composites Manufacturing Engineer position at The Boeing Company.

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What Lean principles have you applied in your previous manufacturing roles?

In your response, focus on specific Lean principles such as continuous improvement, waste reduction, and Kaizen. Provide examples of how you've successfully implemented these principles in previous roles and the tangible results achieved, such as increased efficiency or reduced cycle time within manufacturing processes.

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How do you approach troubleshooting technical issues in manufacturing?

When answering this question, explain your systematic approach to troubleshooting, including identifying the root cause of a problem, gathering data, collaborating with team members, and implementing solutions. Share specific examples where your troubleshooting efforts made a significant impact on the production process or product quality.

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How do you ensure compliance with quality standards in manufacturing?

Discuss your experience in developing or adhering to quality assurance protocols and how you've ensured compliance with industry standards. Highlight any tools or methodologies you've used, such as Six Sigma or quality audits, and how these have helped maintain high-quality outputs in your previous roles.

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Describe a time you successfully collaborated with cross-functional teams.

Illustrate your teamwork skills by providing a specific example of a project involving cross-functional collaboration. Focus on your role, the challenges faced, how communication was handled, and the successful outcomes achieved from working collaboratively with different teams, especially in the context of aerospace manufacturing.

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What do you see as the main challenges in composites manufacturing today?

When addressing this question, demonstrate your understanding of current trends and challenges in composites manufacturing, such as material costs, technological advancements, or environmental considerations. Share your insights on how these challenges can be overcome and how you could contribute to addressing them as a Composites Manufacturing Engineer at Boeing.

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How do you stay updated on industry trends and advancements related to composites?

Express your commitment to continued learning by sharing specific resources you utilize, such as industry publications, webinars, or professional networks. Discuss any relevant certifications or training you have pursued to enhance your knowledge about composites and how it benefits your work as a manufacturing engineer.

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How would you handle a situation where a manufacturing process does not meet the expected outcome?

Discuss a structured problem-solving approach that you would take. This should include steps to analyze the process, identify discrepancies, investigate root causes, and implement corrective actions. Highlight the importance of documenting findings and continuously reviewing processes to prevent recurrence, demonstrating your proactive mindset.

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What role does data analysis play in your work as a manufacturing engineer?

Explain how data analysis is crucial in your manufacturing engineering role for driving continuous improvement. Provide examples of metrics you track, how you analyze data to identify trends or areas for improvement, and how your findings have influenced decision-making or process optimization in previous roles.

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Why do you want to work as a Composites Manufacturing Engineer at The Boeing Company?

Your answer should reflect your passion for the aerospace industry and your admiration for The Boeing Company's commitment to innovation and quality. Discuss how your skills and experiences align with the job description and how you're excited about the opportunity to contribute to cutting-edge projects that enhance national security through aerospace advancements.

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DATE POSTED
April 13, 2025

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