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Lead Controls Engineer

Company Description

Why Messer?

Messer is the world’s largest privately held industrial gases company and what we do matters because it is woven into every part of life, from the medical gases that patients rely on to the essential elements needed to safely and sustainably produce the goods our communities depend on. 

The true strength of Messer is our people—at every level and in every role. 

Join us and take pride in the impact you will make by providing solutions essential to our world and lives. Reach your highest potential at our stable, inclusive company with diverse opportunities in a growing industry, supported by people who care. 

Messer stands apart because we put what matters first, and you matter. 

Job Description

Job Summary:

The purpose of the Lead Controls Engineer is to provide technical expertise for plant Process Control designs, specifications, installation, repairs, operations and code compliance in Project Engineering and Execution for Messer in the Americas.

This position will primarily provide value to the organization by executing deliverables for project engineers/managers on active projects.  This includes providing network architecture as well as hardware and software design/cost bases to proposal and project managers to the necessary level of detail leveraging 3rd party resources where possible. 

This position will also actively work on specifications and standards, and interfacing with other engineering disciplines as required to successfully meet project targets and develop/mentor junior engineers in their discipline.


Principal Responsibilities:

  • Supports Project Execution in achieving positive outcomes in safety, reliability, efficiency, cost, and customer service. 
  • Ensures compliance with all safety, health, environmental and quality standards and fosters a culture of safety during the execution of all aspects of the role. 
  • Provides technical, troubleshooting and maintenance support to all ASU, CO2, H2, and HE plants for all controls and measurement systems, including Remote Operations, Plant Auto Start, Supervisory and LMPC Control, Operations Portal, Expert Systems, Metering and Monitoring Systems, Automated data collection, Pipeline Demand Management, Automated Trailer Fill, and the security of the controls network. 
  • Oversight of equipment vendors and OEM’s:
    • Ability to follow project from the initial specification through design and manufacture, construction and installation, commissioning and resolution of field issues
    • Provide detailed drawing review and feedback
    • Critical Supplier Audits
    • Factory Acceptance Testing (FAT)
    • Participation in HAZOPs and risk assessments as a technical contributor
    • Develop, plan and implement QA/QC plans relating to Process Controls equipment and installation
  • Ensures the reliable and efficient operation of all controls and measurement systems by: 
    • Representing the needs of the Project Execution team, interact with Area Operations and Reliability Teams with Controls related troubleshooting or engineering assistance.
    • Providing Scope Definition, Engineering and Programming for Capital and Re-Life projects in support of the supply chain performance objectives and Growth initiatives. 
  • Define critical controls and measurement system spare parts for capital projects. 
  • Supervise and assess the technical competency of controls and measurement system contractors and service providers to ensure proper scope is assigned and the expected quality is received with a focus on accurate scope completion, proper documentation control, and standards compliance.
  • Identify, define, estimate, develop, and execute controls and measurement system turnaround maintenance activities including major software updates, new IO and Loop programming, network maintenance, hardware replacements and upgrades, and HMI changes.
  • Support Operations Engineering Management of Change (EMOC),’ for completeness and consistency with technical standards and good engineering practice. 
  • Works with the Remote Operations Control Center to execute controls and measurement systems projects and initiatives identified to drive performance and close performance gaps.
  • Develops and delivers technical controls and measurement system training for the area.
  • Contribute to maintenance and improvement of Standards, Chapters, and PM content relating to Control systems
  • Provide mentoring, direction, and professional development for control Engineers in the Area
  • Demonstrates continuous improvement by sharing best practices employed and adopt best practices identified by peers

Required Skills:

  • Demonstrated exceptional operational safety leadership
  • Self-started and self-directed with ability to manage multiple activities at once and achieve results with minimal supervision
  • Excellent leadership skills with the ability to lead and educate coworkers on controls and measurement system troubleshooting, logic interpretation, and best practices
  • Proven experience in the installation, maintenance and troubleshooting of controls and measurement systems
  • Experience with industrial communication protocols, computer networking, and security hardening of systems
  • Proven understanding of regulatory and industry standards and codes
  • Strong technical knowledge and experience with DCS, PLC, HMI and computer networking required.
  • Proven understanding of regulatory and industry standards and codes
  • Must be willing to travel (25-40% of time) or as business requires.

 

Qualifications

Basic Qualifications:

  • Bachelor’s Degree in engineering required
  • Minimum of 7-15 years relevant experience with Process Controls engineering including design, installation, testing and commissioning in industrial and chemical process plants.

Preferred Qualifications:

  • Experience with Industrial Gases or petrochemical projects preferred
  • General expertise in instrumentation and analyzers preferred
  • Ability to speak, read and write any of the following languages are a plus
    1. German
    2. Chinese (Mandarin)
    3. Spanish
    4. French

Additional Information

About Messer:

Messer’s safety culture, commitment to providing dependable supply and innovative gas technology solutions help customers unlock opportunities to be safer, more sustainable, more productive and more efficient, so their business thrives. We nurture lasting, meaningful relationships with customers, our communities, and with one another.

We offer comprehensive benefits and appreciable pay, with steady schedules and opportunities for ongoing training and career progression. We prioritize and invest in our people at every level of our organization – the dedication, knowledge, customer focus and entrepreneurial spirit of our employees is what make Messer refreshingly different.

If you need assistance with the application or would like to request accommodation, call (877) 243-1030. 

 

Average salary estimate

$110000 / YEARLY (est.)
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$90000K
$130000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Lead Controls Engineer, Messer

At Messer, we are excited to announce our search for a Lead Controls Engineer to join our dynamic team in Bridgewater, NJ! This is not just a job; it’s an opportunity to be at the forefront of the industrial gas industry, making a real impact on the safety and efficiency of our processes. As the Lead Controls Engineer, you’ll utilize your technical expertise to guide plant process control designs, specifications, and systems. Your role will be crucial in executing project deliverables, ensuring seamless operations, and contributing to the success of our engineering projects. You will collaborate with diverse teams, oversee compliance with safety standards, and mentor junior engineers, enhancing their skills and knowledge. Your hands-on experience with DCS, PLC, and industrial communication protocols will enable you to troubleshoot and support operations effectively. You will also have the chance to manage and interact with equipment vendors and participate in critical project phases from specification to commissioning. If you are a self-starter with excellent leadership skills, eager to innovate and explore new challenges, then Messer is the place for you. Join us in this opportunity that not only offers professional growth but also allows you to work in an inclusive environment where you truly matter. Let’s transform the industrial gas landscape together, one project at a time!

Frequently Asked Questions (FAQs) for Lead Controls Engineer Role at Messer
What are the responsibilities of a Lead Controls Engineer at Messer?

The Lead Controls Engineer at Messer plays a vital role in managing plant process control systems, ensuring safety and efficiency. This role involves executing project deliverables, collaborating with various engineering teams, troubleshooting technical issues, and mentoring junior engineers in process control disciplines.

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What qualifications are necessary to be a Lead Controls Engineer at Messer?

To become a Lead Controls Engineer at Messer, candidates must hold a Bachelor's degree in engineering and have at least 7-15 years of relevant experience specifically in Process Controls engineering, including aspects such as design, installation, and commissioning in industrial settings.

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How does Messer ensure safety in operations for the Lead Controls Engineer role?

Messer prioritizes safety above all. The Lead Controls Engineer will actively foster a culture of safety, ensuring all project executions meet safety, health, and environmental standards, thereby protecting both our employees and the community.

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What is the career progression like for Lead Controls Engineers at Messer?

At Messer, Lead Controls Engineers are encouraged to grow in their career paths. The company provides ongoing training, professional development opportunities, and the chance to take on more significant responsibilities within the organization, fostering long-term career growth.

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What skills are essential for a Lead Controls Engineer at Messer?

Essential skills for a Lead Controls Engineer at Messer include expertise in DCS, PLC, HMI systems, strong leadership abilities, compliance knowledge with regulatory standards, and skills in troubleshooting and maintenance of controls and measurement systems.

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Common Interview Questions for Lead Controls Engineer
Can you describe your experience with process control systems?

Discuss specific projects you've worked on, showcasing your role in design, installation, and troubleshooting. It's beneficial to highlight how you ensured safety and compliance throughout those processes.

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How do you approach troubleshooting a complex control system issue?

Share a step-by-step method you follow. Emphasize your analytical skills, ability to work under pressure, and use of data to produce effective solutions. Mention collaboration with other teams.

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How do you mentor junior engineers effectively?

You can explain your mentoring philosophy, giving examples of how you’ve guided others through hands-on training or knowledge sharing, and the positive outcomes of these mentoring relationships.

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What safety protocols do you implement in your projects?

Outline specific safety protocols you follow, including regulatory compliance and personal safety practices. Discuss your commitment to fostering a safety-centric work environment.

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Describe your experience managing vendor relationships.

Focus on how you assess vendor capabilities and ensure quality across projects. Provide examples of how you navigated challenges with vendors to maintain project standards.

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How do you define project scope for control systems?

Discuss your approach to scope definition, emphasizing collaboration with project stakeholders, understanding project requirements, and budgeting essentials to ensure completion.

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What challenges have you faced in controls engineering, and how did you overcome them?

Identify a specific challenge, explain your thought process in resolving it, the skills you applied, and what you learned from that experience.

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How do you ensure compliance with industry standards in your work?

Describe your understanding of relevant standards and codes, and how you incorporate these aspects into project planning and execution, aligning them with company policies.

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Can you explain a time when you had to implement a significant change in operations?

Share details about the change initiative, its impact on operations, how you managed the transition, and the results achieved after its implementation.

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What role does training play in your philosophy as a Lead Controls Engineer?

Emphasize the importance of continuous learning and development in engineering. Discuss how you develop training programs for others and how you keep your skills updated with industry trends.

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Founded in 1932, Messer Construction is a general contracting company that specializes in managing, developing, and performing complex commercial construction serving health care, higher education, industrial, and science and technology sectors. ...

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March 17, 2025

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