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Design Engineer - job 1 of 2

Job Title: Design Engineer

Department: Operations

Reports To: Chief Engineer

Location: Culpeper, VA

Job Type: Direct Hire

Salary: $85,000 to $105,000


Job Summary:


Qualdoc is seeking a dedicated Design Engineer to lead cross-functional teams responsible for turning ideas into functional prototypes using efficient and affordable processes, and then taking these prototypes to actual production. The ideal candidate will also evaluate current products and designs, with a focus on designing and modeling existing and new patterns. All duties will be performed within safety, quality, and production standards.


Key Responsibilities:
  • Utilize computer-aided design (CAD) equipment to develop data, preliminary layouts, sketches, and notes to present design proposals to internal and external customers.
  • Design and model foundry tooling such as patterns and core boxes.
  • Work with the product development team to finalize new product designs, considering manufacturing capabilities.
  • Create 3D CAD models of designs using SolidWorks and prepare 2D drawings for manufacturing and maintenance.
  • Collaborate with internal teams to develop fixtures and other machining components from renderings or rough designs with contractors and vendors.
  • Create layouts and drawings of complex assemblies and detailed parts of devices, mechanisms, and structures.
  • Contribute to the design of existing and new patterns and build pattern design data.
  • Support the development of technical solutions to complex problems, using creativity and ingenuity.
  • Engage with senior personnel on significant technical matters that require coordination between organizations.
  • Apply current technology and aid in the development of new technologies.
  • Lead troubleshooting efforts for design-related issues.
  • Assist in determining the feasibility of new plant equipment or modifications, considering costs, space, timelines, and other technical and economic factors.
  • Work with cross-functional stakeholders to improve project workflows.
  • Ensure design and manufacturing lessons learned are incorporated into final product solutions.


Qualifications:
  • Proficiency in SolidWorks and AutoCAD.
  • Experience with 3D printing (FDM and SLA) and 3D scanning.
  • Bachelor’s degree in Mechanical Engineering or 10 years of experience with designing foundry tooling.
  • Minimum 3-5 years of experience with foundry tooling.
  • Strong attention to detail and troubleshooting abilities.
  • Proficiency with various materials, such as wood, metal, plastic, and electrical components.
  • Strong multitasking skills and ability to manage multiple projects and deadlines.
  • Excellent time management, communication, and organizational skills.
  • Ability to work independently and take responsibility for projects.
  • High-quality, detail-oriented work with an ability to identify key risks and dependencies.
  • Cross-functional collaboration skills and data-driven decision-making abilities.


Physical Requirements:
  • This position may require frequent bending, lifting, and moving objects weighing up to 50 pounds. Employees should be able to perform this duty with or without reasonable accommodations.


Note: Qualdoc is unable to sponsor visas for this position. Candidates must have the legal right to work in the United States without sponsorship.


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Average salary estimate

$95000 / YEARLY (est.)
min
max
$85000K
$105000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Design Engineer, Qualdoc

If you're a passionate Design Engineer looking to make a significant impact, Qualdoc in Culpeper, VA is the ideal workplace for you! We are on the lookout for someone who thrives on turning innovative ideas into functional prototypes and can seamlessly transition these prototypes into actual production. In this role, you'll be leading cross-functional teams and using your expertise in CAD technology to create detailed designs, including 3D models and 2D drawings with SolidWorks and AutoCAD. Your creativity and ingenuity will shine as you collaborate with internal teams on machining components and develop solutions to technical challenges. Plus, you’ll get the chance to evaluate and enhance existing products while ensuring all designs adhere to safety and quality standards. We value strong attention to detail, organizational skills, and the ability to manage multiple projects as you work independently and engage with our talented team. If you hold a Bachelor’s degree in Mechanical Engineering or possess a decade of foundry tooling experience, this could be your next great opportunity to grow with us. Join Qualdoc and be part of a company that prioritizes innovation and quality in everything we do.

Frequently Asked Questions (FAQs) for Design Engineer Role at Qualdoc
What does the Design Engineer role at Qualdoc entail?

The Design Engineer at Qualdoc is responsible for leading the development of prototypes and products, utilizing CAD tools to create detailed designs including 3D models and 2D drawings. You'll collaborate with teams to enhance existing designs and ensure they meet safety and quality standards, all while turning creative ideas into manufacturable solutions.

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What qualifications do I need to apply for the Design Engineer position at Qualdoc?

To qualify for the Design Engineer position at Qualdoc, candidates should hold a Bachelor’s degree in Mechanical Engineering or have at least 10 years of relevant experience in designing foundry tooling. A solid background with SolidWorks and AutoCAD, along with 3-5 years of experience in foundry tooling, is also essential.

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What skills are required for a successful Design Engineer at Qualdoc?

A successful Design Engineer at Qualdoc should have strong proficiency in SolidWorks and AutoCAD, along with experience in 3D printing and scanning technologies. Essential skills also include excellent communication, organizational capabilities, attention to detail, and the ability to manage multiple projects simultaneously, ensuring high-quality work.

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Can I expect to work independently as a Design Engineer at Qualdoc?

Yes, the Design Engineer role at Qualdoc encourages independent work, where you can take responsibility for your projects while still collaborating with cross-functional teams. This flexibility allows you to leverage your expertise effectively while contributing to the team’s goals.

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What is the salary range for the Design Engineer position at Qualdoc?

The salary range for the Design Engineer position at Qualdoc is between $85,000 and $105,000, providing a competitive compensation rate that reflects your skills and the impact you will have in the role.

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Common Interview Questions for Design Engineer
Can you describe your experience with SolidWorks in previous projects?

When answering this question, focus on specific projects where you utilized SolidWorks, detailing your design processes and highlighting any challenges you overcame using the software. Discuss how these experiences resulted in successful outcomes and the skills you gained.

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How do you approach troubleshooting design issues during the development process?

Your approach to troubleshooting should include methods you utilize to identify problems, such as reviewing design specifications or running simulations. Discuss examples where your troubleshooting led to tangible improvements, showcasing your analytical and problem-solving skills.

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What is your experience in collaborating with cross-functional teams?

Illustrate your collaborative experiences by mentioning specific roles or departments you've worked with in past projects. Emphasize successful outcomes and how teamwork influenced the success of these projects, showcasing your interpersonal and communication skills.

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What safety and quality standards do you consider when designing products?

Discuss the various safety and quality standards applicable to your field, and give examples of how you have incorporated these into your design process. Highlight your understanding of compliance and the importance of these standards in your work as a Design Engineer.

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How do you prioritize multiple projects with tight deadlines?

Explain your time management and organizational strategies, such as using priority lists or project management tools. Provide examples of how you successfully managed competing deadlines in the past, ensuring quality and timeliness.

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Describe a time when you had to innovate to solve a complex design issue.

Provide a specific example where your creativity led to a solution to a complex problem. Describe the challenge, your innovative approach, and the positive results it produced, which will highlight your problem-solving skills and resourcefulness.

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What materials have you worked with in design, and how do you choose appropriate ones for each project?

Discuss the various materials you've worked with, highlighting your understanding of their properties and applications. Describe how you assess project requirements to select the appropriate materials, demonstrating your expertise and critical thinking.

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How do you stay updated with the latest design technologies and tools?

Detail your methods for staying current with design technologies, such as attending workshops, participating in online courses, or networking in relevant industry groups. Highlight how continuous learning has positively impacted your design work and skills development.

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How do you handle feedback from team members regarding your designs?

Emphasize your openness to constructive criticism and your proactive approach to implementing feedback. Illustrate with examples how incorporating team suggestions improved your designs, showcasing your collaborative spirit and adaptability.

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What do you consider the most challenging aspect of being a Design Engineer and how do you overcome it?

Identify a specific challenge, such as meeting tight deadlines or managing multiple stakeholders, and describe your strategies for overcoming it. Share anecdotes that demonstrate your resilience, problem-solving abilities, and commitment to achieving high-quality results.

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Full-time, on-site
DATE POSTED
April 16, 2025

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