VFD / PLC Technician

The VFD / PLC Technician at Stage 3 is primarily responsible for the development, assembly, repair, and maintenance of Automation controls within our electrical systems. This includes installing, programming, and troubleshooting various VFD and PLC projects to ensure they are completed on time and within budget. The technician will also handle panel wiring, calibrate equipment, and provide technical support to field personnel, all while adhering to our industry's health and safety standards.

To qualify for the VFD / PLC Technician position at Stage 3, candidates must possess a High School Diploma or equivalent GED, along with two or more years of experience in a related role, such as a Variable Frequency Drive Field Technician or PLC Technician. Knowledge of Variable Frequency Drive and PLC systems, electrical schematics interpretation, and basic programming is preferred. Forklift certification is also a plus, with on-site training available!

A successful VFD / PLC Technician at Stage 3 should possess exceptional problem-solving abilities, be mechanically inclined, and have strong oral and written communication skills in English. Knowledge of Variable Frequency Drives and PLC equipment is crucial, and the ability to use various hand and power tools, interpret engineering drawings, and calibrate devices will enhance your effectiveness in this role.

The VFD / PLC Technician at Stage 3 will work in both shop and field settings, collaborating closely with fellow team members across various departments such as electrical and engineering. The role may require travel to different locations from time to time, emphasizing a collaborative approach to safely and efficiently manage tasks while fostering a team-based culture.

Stage 3 offers an attractive benefits package for our VFD / PLC Technicians, including 100% employer-paid health insurance after 18 months, life insurance, dental and vision insurance options, and 401(k) plans. Additional perks include paid time off, holidays, short and long-term disability benefits, and employee assistance programs, all emphasizing our commitment to the welfare of our employees.

In troubleshooting a malfunctioning VFD, I would start by checking the power supply to ensure it’s functioning correctly. Next, I would inspect the wiring for any loose connections or damage. I’d then check for any error codes displayed on the VFD's interface, referring to the manual for specific codes. Following this, I would conduct a measurement of output signals and consider running diagnostics to identify root causes, documenting my findings and adjustments throughout the process.

I have over two years of hands-on experience programming Siemens and Omron PLCs. This includes writing and testing programs to control machinery, conducting modifications on existing code, and maintaining documentation for program changes. I’m familiar with ladder logic and structured text programming and actively involved in project phases from design to implementation.

To ensure compliance with safety standards, I prioritize understanding and following the company's health, safety, and environmental (HSE) guidelines. I perform hazard assessments before starting any task, wear appropriate personal protective equipment, and actively identify and mitigate risks in the work environment. Regular training and staying updated on industry standards also play a critical role in maintaining a safe workplace.

In my previous role, our team faced an urgent issue with a PLC not responding correctly in a production line. I coordinated a quick brainstorming session, bringing in electrical and software engineers to evaluate the situation. By combining our expertise, we identified a coding error and promptly implemented a fix, which restored functionality and minimized downtime.

I stay updated on technological advancements by attending seminars, participating in webinars, and subscribing to industry-specific publications. I also engage in online forums and networking groups where professionals share insights and experiences related to new products and technologies, ensuring that I’m aware of best practices and emerging trends in the field.

If I noticed a project was falling behind schedule, I would first assess the reasons for the delay by consulting with team members and reviewing project milestones. I would then prioritize communication with stakeholders to update them on the situation and suggest potential solutions, such as reallocating resources or adjusting timelines. My focus would be on collaboration to identify the best way forward while keeping the project aligned with quality standards.

I have extensive experience conducting QA/QC checks throughout the installation and testing phases of VFD and PLC projects. This entails verifying that all systems are functioning according to specifications, checking wiring and connections for compliance, and documenting results comprehensively to ensure traceability and reliability of all installations.

Calibration is crucial in maintaining VFD and PLC systems to ensure they operate accurately and efficiently. It involves adjusting the devices to meet specific performance criteria, which minimizes errors and optimizes functionality. Regular calibration helps prevent drift in the system's responses, ultimately prolonging the equipment's lifespan and enhancing overall system reliability.

I adopt a hands-on training approach to educate team members on VFD and PLC systems. This includes interactive sessions, practical demonstrations, and encouraging questions to create an engaging learning environment. I also prepare easy-to-follow manuals and resources that reinforce essential concepts, ensuring team members feel confident operating and troubleshooting these critical systems.

If I identified a safety hazard, I would act immediately by notifying my supervisor and documenting the issue comprehensively. I would also take necessary steps to mitigate the hazard temporarily, such as cordoning off the area if possible. Promoting a culture of safety is essential, so I would encourage team members to report hazards and participate in preventive measures.