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Structural Analysis Engineer

Be more than just an employee number! Join Terran Orbital, a leader in innovation, manufacturing, and operations in the satellite industry. We are a pioneer in the miniaturization of space technologies and the delivery of responsive space solutions. We are a unique, fast-growing, and trusted team focused on quickly and economically designing, building, launching, and operating state-of-the-art satellites for advanced mission constellations.

Terran Orbital is seeking an experienced Structural Analysis Engineer to join our growing team. Reporting to the Structural Analysis Engineering Manager the Structural Engineer will support spacecraft structural system/sub-system design from the concept level through design reviews, prototype testing, manufacturing, and design verification/testing. In addition to predictive and analytical work, Structural Engineers may serve on-console during spacecraft test activities and operations, including periods of off-hours or on-call work.

Key Duties and Responsibilities

  • Work with a multidisciplinary team to reduce risks by identifying the constraining elements of the structure design and recommend mitigation strategies from concept level to design, prototyping, production, testing, and launch integration.
  • Creating detailed finite element models of satellite structures (systems & sub-systems level) and conducting analyses including but not limited to static, dynamic, buckling, thermal, linear, non-linear, and transient for complex spacecraft systems and sub-systems composed of various materials (isotropic, orthotropic, composites, honeycomb and non-linear) used in the space industry.
  • Ownership of mechanical test projects from start to finish, including but not limited to obtaining quotations from the test house, resolving schedule conflicts internally and externally, planning logistics of the test with the test house if testing is out-sourced, designing and analyzing test fixtures, assessment of tools/ hardware required for each test, transportation of the test item to the test house and documentation of all the decision and changes.
  • Developing test plans, procedures, and reports for mechanical analyses and tests, including but not limited to vibration, shock, acceleration, life, and endurance tests.
  • Interfacing with outside vendors/test facilities to coordinate mechanical testing logistics and requirements.
  • Participating in team discussions involving vehicle arrangement and design/ analysis for ongoing and future projects.
  • Design and analysis of testing fixtures suitable for conducting mechanical tests.
  • BS or MS in Mechanical, Aerospace, or equivalent degree required.
  • Up to 5 years of direct experience working on structural analyses utilizing a mixture of numerical and analytical techniques in space/ aerospace or similar sector.
  • Experience working with Nastran/Patran.
  • Must understand solid mechanics and material science principles in conjunction with static and dynamic launch environment loads.
  • Experience with Solidworks or other equivalent CAD software.
  • Previous experience interfacing with internal and external customers.
  • Must possess good presentation and communication skills.
  • Must be a US Citizen with ability to obtain and maintain a DoD Secret Clearance.

 

   Additional Differentiators

  • Master of Science degree in Mechanical or Aerospace engineering with a solid mechanics focus or similar desired.
  • Previous experience developing detailed and simplified structural models for spacecraft systems, sub-systems, and components.
  • Experience with vibration (random, sine, SRS) and static load testing of components and complex systems, along with data acquisition/ processing.
  • Experience in a production environment within the space/ aerospace industry.
  • Experience with MSC software package (MSC Apex, NASTRAN, PATRAN, ADAMS, MARC) is a plus.
  • 100% Company-paid comprehensive medical, dental, and vision coverage for you and your dependents
  • 401(k) Match
  • Flexible Time Off (FTO)          

Salary Range 

ENG I $75,000-$100,000

ENG II $100,000 - $135,000 

Your actual level and base salary will be determined case-by-case and may vary based on the job-related qualification, knowledge, skills, education, and experience. In addition to base salary, we offer 100% covered medical, dental, and vision coverage, a 401(k) match, Flexible Time Off (FTO), covered life insurance, maternity and paternity leave, tuition reimbursement, employee referrals, and lots of swag!     

About Terran Orbital

Terran Orbital is a leading manufacturer of satellite products primarily serving the aerospace and defense industries. Terran Orbital provides end-to-end satellite solutions by combining satellite design, production, launch planning, mission operations, and on-orbit support to meet the needs of the most demanding military, civil, and commercial customers. Learn more at www.terranorbital.com

Physical Demands

An employee must meet the physical demands described to perform the essential functions of this job successfully. In performing the duties of this job, the employee is routinely required to sit or stand for long durations of time, in addition to bending, reaching, and walking. This would require the ability to lift or move objects up to 10 pounds and occasionally lift or move objects up to 25 pounds. This position is generally sedentary, with substantial computer usage.

Work Environment

The job operates in a professional office environment but in a manufacturing company. This job routinely uses standard office equipment such as computers, phones, photocopiers, and scanners.

Disclaimers

Terran Orbital is an Equal Opportunity/Affirmative Action Employer. We consider applicants without regard to race, color, religion, age, national origin, ancestry, ethnicity, gender, gender identity, gender expression, sexual orientation, marital status, veteran status, disability, genetic information, or membership in any other group protected by federal, state, or local law.

If you need assistance or accommodation due to a disability, you may contact us at hr@terranorbital.com.

Terran Orbital does not accept unsolicited resumes from recruiters, employment agencies, or staffing firms. To conduct business with Terran Orbital, a Master Services Agreement (MSA) must be executed and confirmed prior to submitting any information relating to a potential candidate. Without a signed MSA, Terran Orbital shall not be responsible to any individual or entity for any payment relating to any form of fee or compensation.

And, in the event that a resume or candidate is submitted by a recruiter, an employment agency, or a staffing firm without a fully executed MSA, Terran Orbital has the unrestricted right to pursue and hire any of those candidate(s) without any legal or financial responsibility to the recruiter, agency, and/or firm. 

Average salary estimate

$105000 / YEARLY (est.)
min
max
$75000K
$135000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Structural Analysis Engineer, Terran Orbital

Be more than just an employee number! Join Terran Orbital, a leader in innovation, manufacturing, and operations in the satellite industry. As a Structural Analysis Engineer, you’ll be part of a unique, fast-growing, and trusted team dedicated to designing, building, launching, and operating state-of-the-art satellites for advanced mission constellations. Reporting to the Structural Analysis Engineering Manager, you will play a critical role in spacecraft structural system and sub-system design from concept through testing and verification. You’ll collaborate with a multidisciplinary team to identify risks, create finite element models, and conduct various analyses, including static and dynamic tests. Your ownership will extend to managing mechanical test projects from start to finish, engaging with external vendors, and participating in team discussions about vehicle arrangements. A background in Mechanical or Aerospace Engineering is essential, along with knowledge of solid mechanics and experience in tools like Nastran and Solidworks. If you’re ready to take on exciting challenges in the space industry and work on innovative solutions, Terran Orbital is the place to be!

Frequently Asked Questions (FAQs) for Structural Analysis Engineer Role at Terran Orbital
What are the key responsibilities of a Structural Analysis Engineer at Terran Orbital?

As a Structural Analysis Engineer at Terran Orbital, you will engage in spacecraft structural system design, predicting risks and providing mitigation strategies, creating finite element models, and conducting various analyses to ensure the reliability of satellite components. You will also manage mechanical test projects and coordinate with external vendors.

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What qualifications are required for the Structural Analysis Engineer position at Terran Orbital?

To qualify for the Structural Analysis Engineer role at Terran Orbital, you should have a BS or MS degree in Mechanical or Aerospace Engineering and up to 5 years of experience in structural analyses within the aerospace sector. Familiarity with Nastran/Patran and CAD software like Solidworks is essential.

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How does Terran Orbital support the professional development of Structural Analysis Engineers?

Terran Orbital is committed to the ongoing professional development of its Structural Analysis Engineers by providing opportunities for training, mentorship, and hands-on experience in a dynamic work environment, allowing employees to grow their skills and advance their careers in the aerospace industry.

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What is the work environment like for a Structural Analysis Engineer at Terran Orbital?

The work environment for a Structural Analysis Engineer at Terran Orbital is professional yet collaborative, situated within a fast-paced manufacturing company. You will work primarily in an office setting but may engage closely with test facilities and manufacturing areas.

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What benefits does Terran Orbital offer to Structural Analysis Engineers?

Terran Orbital offers an impressive benefits package for Structural Analysis Engineers, including 100% company-paid medical, dental, and vision coverage, a generous 401(k) match, Flexible Time Off (FTO), tuition reimbursement, maternity and paternity leave, as well as a positive workplace culture.

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Common Interview Questions for Structural Analysis Engineer
Can you explain your experience with finite element modeling relevant to the Structural Analysis Engineer position?

When discussing your experience with finite element modeling, highlight specific projects where you created detailed models for satellite structures. Explain your process and the types of analyses you conducted, illustrating how your work contributed to project success.

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How do you ensure accuracy in your structural analyses?

To ensure accuracy in structural analyses, discuss your methodology for validating models, including peer reviews or using experimental data for correlation. Emphasize your experience with relevant software and your attention to detail in all aspects of the analysis.

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Describe a challenge you faced in a previous engineering project and how you overcame it.

Choose a specific project challenge, preferably related to structural analysis, and outline the problem, your analytical approach, and the outcome. Make sure to demonstrate how your problem-solving skills and teamwork contributed to overcoming the obstacle.

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What strategies do you use for risk assessment in structural design?

In your response, discuss specific strategies such as identifying limiting factors in the design, using analytical and numerical techniques for risk modeling, and how you collaborate with multidisciplinary teams to ensure a comprehensive risk assessment.

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Can you discuss your familiarity with conducting mechanical tests?

Share your experience managing mechanical tests from conception to completion. Detail any vibration, shock, or static load testing you've conducted, including how you planned logistics and evaluated test results.

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What tools or software do you prefer for structural analysis and why?

Outline the tools you are proficient in, such as Nastran or Solidworks. Discuss their advantages in your projects, providing examples of how these tools helped you achieve your goals efficiently and effectively.

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How do you stay updated on industry trends and technologies in aerospace engineering?

Mention specific resources you follow, such as relevant journals, professional organizations, or networking events. Highlight any continuous education or training you’ve pursued to remain competitive in your field.

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How do you handle collaboration with vendors during testing procedures?

Describe your approach to vendor collaboration, emphasizing clear communication, project management skills, and your ability to negotiate and resolve conflicts to ensure testing procedures run smoothly.

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What do you consider when designing testing fixtures for mechanical tests?

Discuss the factors you consider, such as the specific requirements of the tests, the material properties of the objects, and the integration with testing setups to ensure accurate and reliable results.

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How would you explain complex structural analysis concepts to non-engineers?

Share strategies for simplifying technical jargon and using relatable analogies or visuals. Illustrate how you communicate effectively with stakeholders outside of engineering disciplines, ensuring they understand the relevance of your work.

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Terran Orbital manufacturer, owner and operator of satellites and related space-based solutions that provide Earth observation, data and analytics to defense, intelligence, civil and commercial end users. They are based in Boca Raton, Florida.

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DATE POSTED
March 26, 2025

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