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Senior Process Engineer - job 2 of 2

Company Description

AbbVie's mission is to discover and deliver innovative medicines and solutions that solve serious health issues today and address the medical challenges of tomorrow. We strive to have a remarkable impact on people's lives across several key therapeutic areas – immunology, oncology, neuroscience, and eye care – and products and services in our Allergan Aesthetics portfolio. For more information about AbbVie, please visit us at www.abbvie.com. Follow @abbvie on XFacebookInstagramYouTubeLinkedIn and Tik Tok.

Job Description

Purpose

This Senior Process Engineer is responsible for providing engineering support for New Product Introduction (NPI) within an active Biologics manufacturing facility. This includes support of facility fit assessment through Master Record generation and manufacturing startup. This engineering professional, who, working with little or no supervision, applies scientific knowledge, engineering knowledge, and mathematics to support and execute NPI, manage medium to large projects, equipment optimization, and maintain/track assigned priorities. This individual will leverage their knowledge of other related disciplines beyond their own area of expertise to support NPI. This individual requires strong projection management skills as they will be working with other engineering functions, operations and S&T to complete the full scope of NPI.

Responsibilities

  • Leads facility fit activities for New Product Introduction (NPI) from clinical phase 1 to commercial projects with little to no supervision. NPI activities also include equipment walkdowns, batch record review, leading technical discussions and working with vendors.
  • Effectively assesses and prioritizes mid to long term objectives/tasks and translates them into actionable work streams.
  • Responsible for compliance with applicable policies and procedures. Leads early risk assessments and evaluation of potential consequences (defects and failure modes) of design changes to established processes.
  • Mentors engineering staff and serves as a technical leader for matters associated with biologics manufacturing and tech transfer.
  • Plans and conducts medium to large projects related to bioprocessing equipment and process improvements. Projects may require refining of a given scope and determining overall action plan and timelines. Additionally, it requires generation of validated change plans with validation requirements. Able to execute actions of those plans with minimal oversite and resolve issues as they arise with minimal to no support.  Communicate progress to all stake holders through verbal and written communications.
  • Leads troubleshooting activities with little to no oversight to resolve process/equipment anomalies. Describes and communicates required actions to internal and external stakeholders with varying levels of technical acumen. Engages with operational staff on the floor in a GMP cleaning room setting to understand what activities are being performed. Leverages strong process and engineering knowledge to identify issues on the production floor proactively.
  • Builds relationships, initiates and cultivates open, honest relationships with colleagues, customers, contractors, and vendors by establishing rapport, developing an understanding of others’ needs, promoting common goals, and following through on commitments.
  • Conveys information effectively through verbal, written, and presentations to stakeholders and team members, both internal and external to AbbVie, using appropriate communication protocols. Identifies ways to increase customer satisfaction. Documents agreements and commitments and keeps direct customers informed.
  • Facilitates the definition of a project scope with stakeholders. Converts goals to tasks and steps. Within structure, plans own work, manages several, often concurrent, tasks to accomplish assigned tasks to meet or exceed expectations (cost, quality, time). Participates in basic economic analysis and feasibility studies related to project alternatives under guidance. Jointly responsible for achieving the project’s financial targets in support of business objectives.
  • Interprets problems and either creates or modifies design solutions. Reviews existing layouts and standards and creates a proposed design. Applies standard engineering principles and methodologies to interpret, draw conclusions and recommend solutions for problems considering a broad range of factors. Improves methods/designs/processes. Recognizes and implements innovations and cost reductions.
  • Leads experiments/gathers data to perform detailed analysis and assess relevance to conceptualize complete solutions.  Creates or coordinates the design solutions for moderately complex problems; integrates regulatory and operational needs; assesses cost benefit. Explores multiple alternatives.  Structures studies and integrate cross-disciplinary and cross-functional issues to arrive at optimal cause of action with minimal support from management.

Qualifications

Qualifications

  • Bachelor’s degree in engineering, science, or closely related discipline is desired, or equivalent technical experience plus demonstrated competence, with a desired 5+ years of significant engineering and/or operational experience. A post-graduate education/degree is desired and may contribute towards the desired years of experience.
  • Has demonstrated competency within a discipline.
  • Possesses a strong technical knowledge and application of concepts, practices, and procedures. Works on problems of complex scope where analysis of situations or data involves multiple competing factors.
  • Demonstrates judgment within defined procedures and practices to determine appropriate action.
  • Interacts well with diverse groups within engineering and maintains strong working relationships with internal and external collaborators.
  • Listens to and understands others' points of view and articulates tactfully and respectfully one's own perspective orally, in writing, and in presentations.
  • Works well with other engineers in a collaborative, fast­paced, goal­driven environment.
  • Possesses interpersonal skills to negotiate and reconcile differences.
  • Has a technical background in health care, medical devices, pharmaceutical, biologics, or similar industries.

Additional Information

Applicable only to applicants applying to a position in any location with pay disclosure requirements under state or local law: ​​

​​

  • The compensation range described below is the range of possible base pay compensation that the Company believes in good faith it will pay for this role at the time of this posting based on the job grade for this position. Individual compensation paid within this range will depend on many factors including geographic location, and we may ultimately pay more or less than the posted range. This range may be modified in the future.​​

  • We offer a comprehensive package of benefits including paid time off (vacation, holidays, sick), medical/dental/vision insurance and 401(k) to eligible employees.​​

  • This job is eligible to participate in our short-term incentive programs. ​​

​​

Note: No amount of pay is considered to be wages or compensation until such amount is earned, vested, and determinable. The amount and availability of any bonus, commission, incentive, benefits, or any other form of compensation and benefits that are allocable to a particular employee remains in the Company's sole and absolute discretion unless and until paid and may be modified at the Company’s sole and absolute discretion, consistent with applicable law. 

AbbVie is an equal opportunity employer and is committed to operating with integrity, driving innovation, transforming lives, serving our community and embracing diversity and inclusion.  It is AbbVie’s policy to employ qualified persons of the greatest ability without discrimination against any employee or applicant for employment because of race, color, religion, national origin, age, sex (including pregnancy), physical or mental disability, medical condition, genetic information, gender identity or expression, sexual orientation, marital status, status as a protected veteran, or any other legally protected group status.

US & Puerto Rico only - to learn more, visit https://www.abbvie.com/join-us/equal-employment-opportunity-employer.html 

US & Puerto Rico applicants seeking a reasonable accommodation, click here to learn more:

https://www.abbvie.com/join-us/reasonable-accommodations.html

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Average salary estimate

$105000 / YEARLY (est.)
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$90000K
$120000K

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What You Should Know About Senior Process Engineer, AbbVie

As a Senior Process Engineer at AbbVie in Worcester, MA, you'll be at the forefront of innovation in biologics manufacturing. Your role is crucial in leading the New Product Introduction (NPI) process, where you’ll provide engineering support that integrates scientific knowledge and practical expertise. You'll dive into facility fit assessments, oversee the generation of master records, and actively participate in manufacturing startup activities. This dynamic position allows you to manage medium to large scale projects while collaborating with varied engineering functions and operations teams. You'll use your technical acumen to optimize equipment and processes, all while navigating the fast-paced environment of biologics manufacturing. Your responsibilities will also include leading troubleshooting activities to resolve process anomalies and communicating effectively with a variety of stakeholders. AbbVie is dedicated to fostering a culture of mentorship, so you'll have the opportunity to guide and mentor junior engineers. If you are passionate about making a tangible impact in the health sector and enjoy working collaboratively to solve complex problems, this is the role for you. Join us and contribute to our mission of delivering innovative medicines that change lives.

Frequently Asked Questions (FAQs) for Senior Process Engineer Role at AbbVie
What are the primary responsibilities of a Senior Process Engineer at AbbVie?

A Senior Process Engineer at AbbVie in Worcester, MA is responsible for leading New Product Introduction (NPI) activities, managing medium to large projects, conducting equipment optimization, and providing engineering support within a biologics manufacturing facility. This role also involves mentoring junior engineering staff and liaising with various teams to successfully execute NPI initiatives.

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What qualifications are required for the Senior Process Engineer position at AbbVie?

To qualify for the Senior Process Engineer position at AbbVie, candidates typically need a bachelor’s degree in engineering or a closely related field, along with at least 5 years of significant engineering or operational experience. A strong technical background, particularly in biologics or pharmaceutical settings, is essential for success in this role.

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How does a Senior Process Engineer at AbbVie support New Product Introduction?

The Senior Process Engineer supports New Product Introduction at AbbVie by leading facility fit assessments, generating master records, and engaging in project management activities. They are also responsible for troubleshooting process anomalies and ensuring compliance with company policies throughout the NPI process.

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What skills are essential for a Senior Process Engineer at AbbVie?

Essential skills for a Senior Process Engineer at AbbVie include strong project management abilities, technical knowledge specific to biologics manufacturing, effective communication skills, and the ability to mentor and lead cross-functional teams in a fast-paced environment.

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What is the work environment like for a Senior Process Engineer at AbbVie?

The work environment for a Senior Process Engineer at AbbVie is collaborative and fast-paced, set within a biologics manufacturing facility. Engineers are expected to engage with cross-disciplinary teams, troubleshoot equipment issues, and mentor junior staff while adhering to regulatory compliance and best practices.

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Common Interview Questions for Senior Process Engineer
Can you describe your experience with New Product Introduction processes?

When answering, share specific examples of NPI projects you've worked on, detailing your role, the challenges faced, and the successful outcomes achieved. Highlight your ability to manage timelines, coordinate with stakeholders, and implement engineering solutions.

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How do you approach troubleshooting in a biologics manufacturing setting?

Discuss your analytical approach to troubleshooting, emphasizing your ability to diagnose issues based on data analysis and collaboration with operational staff. Provide examples of past experiences where your problem-solving skills led to timely and effective resolutions.

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What project management methods do you utilize in your engineering work?

Outline your familiarity with project management methodologies like Agile or Waterfall. Provide examples of how you transitioned projects from initial scope through execution while maintaining compliance, tracking timelines, and managing team communications.

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Describe a time you mentored someone in your field.

Share an experience and focus on the mentoring process: how you guided the individual, what skills you taught them, and the positive outcomes of your mentorship. Show your commitment to teamwork and professional development.

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How do you ensure compliance with industry regulations?

Talk about your knowledge of relevant regulations in biologics manufacturing and how you have successfully ensured compliance in your previous roles, perhaps through rigorous documentation practices and adherence to protocols.

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What role does communication play in your work as an engineer?

Emphasize the importance of clear and effective communication in engineering roles, using examples from your past experiences where communication facilitated project success or resolved misunderstandings among teams.

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How do you prioritize multiple projects in a deadline-driven environment?

Illustrate your prioritization strategy, such as evaluating project impact, deadlines, and available resources. Provide an example of a time you managed competing priorities while delivering high-quality results.

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What innovations have you contributed to in your engineering projects?

Discuss any specific innovations you've developed or implemented, such as process improvements, cost-saving modifications, or new technologies. Focus on their impact on efficiency, productivity, or compliance.

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Why do you want to work for AbbVie as a Senior Process Engineer?

Express enthusiasm for AbbVie’s mission and its commitment to innovative healthcare solutions. Connect your personal career goals and values with AbbVie’s objectives, showing that you’re a strong cultural fit.

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What challenges do you foresee in the role of Senior Process Engineer, and how would you address them?

Identify potential challenges such as compliance issues, managing complex projects, or stakeholder alignment. Discuss how your experience and skills would equip you to navigate these challenges successfully.

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AbbVie’s mission is to discover and deliver innovative medicines that solve serious health issues today and address the medical challenges of tomorrow. We strive to have a remarkable impact on people’s lives across several key therapeutic areas: i...

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DATE POSTED
April 11, 2025

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