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Senior Manufacturing Engineer - NPI

About Commonwealth Fusion Systems: 


Commonwealth Fusion Systems is on a mission to deliver the urgent transition to fusion energy.


Combining decades of research, top talent and new technologies, we’re designing and building commercially viable fusion power plants. And working with policymakers and suppliers to build the energy industry of the future. 


We’re in the best position to make it happen. Since 2018, we’ve raised over $2 billion in capital – more than any other fusion energy company in the U.S.


Now we’re looking for more thinkers, doers, builders, and makers to join us. People who’ll bring new perspectives, solve tough problems, and thrive as part of a team. 


If that’s you and this role fits, we want to hear from you.


Join the power movement as a Senior Manufacturing Engineer - NPI


As a Manufacturing Engineer at CFS, you will play a crucial role in transitioning new products from development to full-scale production. You will work closely with cross-functional teams, including product design, quality assurance, supply chain, and production, to ensure the introduction of new products to manufacturing. The ideal candidate has a strong engineering background, excellent problem-solving skills, and experience with moving products from R&D into manufacturing.


What you'll do:
  • Collaborate with product design and development teams to develop and understand product specifications, requirements, and manufacturing challenges
  • Develop, implement, and qualify manufacturing processes for new products, ensuring they meet quality, cost, and production rate targets
  • Design and optimize production layouts, tooling, and fixtures to support efficient manufacturing
  • Conduct Design for Manufacturing (DFM) and Design for Assembly (DFA) analysis to improve product design
  • Create and maintain process documentation, including work instructions, process flow diagrams, pFMEA’s, and standard operating procedures (SOPs)
  • Coordinate with the supply chain and planning teams to source components and materials, ensuring timely delivery and compliance with quality standards
  • Develop, monitor and analyze manufacturing performance metrics to identify and implement continuous improvement opportunities
  • Provide hands-on training and support to production personnel on work instructions, processes, equipment, and best practices
  • Troubleshoot and resolve production and quality issues, collaborating with relevant teams to ensure timely resolution
  • Ensure compliance with safety regulations and quality standards


What we’re looking for:
  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field
  • 5+ years of experience in manufacturing engineering, with experience transitioning products from R&D to manufacturing
  • Experience with Lean Manufacturing, Six Sigma, or other process improvement methodologies
  • Excellent communication and interpersonal skills, with the ability to work effectively in cross-functional teams
  • Strong analytical and problem-solving skills, with a detail-oriented approach
  • Ability to work in a fast-paced, dynamic environment and manage multiple priorities


Bonus points for:
  • Experience with magnets, thermo-mechanical assemblies, machining, welding, and/or vacuum systems
  • Experience with the application of Lean and/or Six Sigma methodologies
  • Experience writing and developing equipment specifications and maintenance plan
  • Experience with CAD software
  • Proficiency in work instruction writing, material planning, process mapping, and capacity modeling
  • Ability to read and understand technical drawings, incl. GD&T and tolerance stack-ups
  • High self-motivation and drive to execute quickly with excellent troubleshooting/ problem-solving skills 


Must-have Requirements:
  • Ability to lift up to 50 lbs occasionally
  • Perform activities such as typing, standing, stooping, and sitting, for extended periods of time
  • Dedication to safety to mitigate hazards that may include heat, cold, noise, fumes, strong magnets, lead, high voltage, and cryogenics
  • Willingness to occasionally travel or work required nights/weekends/on-call


$80,000 - $180,000 a year
Salary range for this full-time position + equity + benefitsThe actual salary will depend on level, location, qualifications, and experience. The range displayed on each job posting reflects new hire salaries for the position across all US locations. Benefits include:
•  Competitive compensation with equity
•  12.5 Company-wide Holidays
•  Flexible vacation days
•  10 sick days
•  Generous parental leave policy
•  Health, dental, and vision insurance
•  401(k) with employer matching
•  Professional growth opportunities
•  Team-building activities

#LI-Onsite


At CFS, we excel in fast-paced environments, driven by our values of integrity, execution, impact, and self-critique. As we grow, we’re eager to bring on mission-driven folks who offer diverse perspectives and fresh ways to tackle challenges.


We value diversity deeply and are proud to be an equal opportunity employer by choice. We consider all qualified applicants equally, regardless of race, color, national origin, ancestry, citizenship status, protected veteran status, religion, physical or mental disability, marital status, sex, sexual orientation, gender identity or expression, age, or any other basis protected by law.

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Average salary estimate

$130000 / YEARLY (est.)
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$80000K
$180000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Senior Manufacturing Engineer - NPI, Commonwealth Fusion Systems

At Commonwealth Fusion Systems, we're on an ambitious mission to transition the world to fusion energy, and we need passionate individuals like you to join our team as a Senior Manufacturing Engineer - NPI in Devens, MA. In this dynamic role, you will be at the forefront of bringing new fusion products from development to full-scale production while collaborating with talented cross-functional teams in design, quality assurance, and supply chain. Your strong engineering expertise will shine as you tackle manufacturing challenges and streamline processes to meet quality and cost targets. You will design and optimize production layouts and tooling, ensuring a smooth transition of innovative concepts into tangible products. Every day will be an opportunity to make a difference as you conduct critical analyses to enhance product design and guide teams in process improvements. We're looking for someone who thrives in a fast-paced environment and possesses a blend of technical knowledge and problem-solving prowess. You will not only maintain documentation and performance metrics but also play a key role in training production personnel. If you're excited about using your skills to contribute to something monumental like fusion energy, this is the place for you. Let's work together to create a sustainable energy future and make history!

Frequently Asked Questions (FAQs) for Senior Manufacturing Engineer - NPI Role at Commonwealth Fusion Systems
What are the main responsibilities of a Senior Manufacturing Engineer - NPI at Commonwealth Fusion Systems?

As a Senior Manufacturing Engineer - NPI at Commonwealth Fusion Systems, your primary responsibilities will include collaborating with product design teams, developing and qualifying manufacturing processes for new products, and creating process documentation. You will also optimize production layouts, conduct Design for Manufacturing analysis, and ensure timely sourcing of materials, all while troubleshooting any production issues that arise.

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What qualifications are required for the Senior Manufacturing Engineer - NPI position at Commonwealth Fusion Systems?

To qualify for the Senior Manufacturing Engineer - NPI position at Commonwealth Fusion Systems, candidates should hold a Bachelor's degree in Mechanical Engineering or a related field, and possess over 5 years of experience in manufacturing engineering. Proficiency in Lean Manufacturing and Six Sigma practices is preferred, along with excellent communication skills and the ability to collaborate effectively with various teams.

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What can a candidate expect in terms of salary for the Senior Manufacturing Engineer - NPI role at Commonwealth Fusion Systems?

The salary range for the Senior Manufacturing Engineer - NPI role at Commonwealth Fusion Systems is between $80,000 and $180,000 per year, depending on the candidate's qualifications, experience, and location. Additionally, candidates benefit from equity options and a comprehensive benefits package including health insurance and professional growth opportunities.

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What kind of work environment does the Senior Manufacturing Engineer - NPI at Commonwealth Fusion Systems operate in?

The work environment for a Senior Manufacturing Engineer - NPI at Commonwealth Fusion Systems is fast-paced and dynamic, as the team is dedicated to pushing the boundaries of fusion energy technology. Engineers must be adaptable and capable of managing multiple priorities while ensuring compliance with safety regulations in an innovative setting.

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What opportunities for professional growth are available for Senior Manufacturing Engineers - NPI at Commonwealth Fusion Systems?

At Commonwealth Fusion Systems, Senior Manufacturing Engineers - NPI will find ample opportunities for professional growth through a commitment to continuous learning and development. The company encourages participation in training sessions, workshops, and team-building activities, fostering an environment that values innovative thinking and diverse perspectives in tackling challenges.

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Common Interview Questions for Senior Manufacturing Engineer - NPI
Can you describe your experience transitioning products from R&D to manufacturing as a Senior Manufacturing Engineer?

When answering this question, focus on detailing specific projects where you played a key role in moving products from the development stage to manufacturing. Highlight your collaboration with cross-functional teams, the challenges faced, and how your engineering expertise facilitated a smooth transition.

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How do you approach designing manufacturing processes for new products?

In your response, discuss your systematic approach to understanding product specifications, conducting analyses like DFM and DFA, and collaborating with product design teams. Emphasize how you ensure quality, cost, and efficiency while designing these processes.

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What Lean Manufacturing methods have you successfully implemented in previous roles?

Reflect on specific Lean methodologies you've applied in past jobs, detailing their impact on manufacturing efficiency and performance. Use tangible results to illustrate how these approaches led to improvements in production workflows and cost reductions.

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How do you handle quality control and issues that arise during the manufacturing process?

Share your strategies for identifying potential quality issues early in the manufacturing process and how you engage with cross-functional teams for timely resolution. Provide examples of past experiences where your problem-solving skills made a difference.

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What role does documentation play in your work as a Senior Manufacturing Engineer?

Discuss the importance of maintaining thorough process documentation, including work instructions and process flow diagrams, to ensure consistency and quality in manufacturing. Explain how proper documentation facilitates training and compliance with safety standards.

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Can you give an example of a successful project you led as a Senior Manufacturing Engineer?

Choose a specific project that showcases your leadership skills, outlining your objectives, the steps taken, and the successful outcomes. Focus on team collaboration, problem-solving, and measurable results.

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How do you ensure compliance with safety regulations in your engineering work?

Detail your approach to integrating safety into manufacturing processes, including regular training for team members, consistent evaluations of safety practices, and adherence to regulations to mitigate hazards during production.

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What methods do you use to analyze manufacturing performance and drive continuous improvement?

Elaborate on the metrics you track to evaluate manufacturing performance. Discuss how you've leveraged data analysis to identify weak points in the process and how you initiated improvements based on your findings.

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How do you manage multiple priorities in a fast-paced manufacturing environment?

Give examples of organizational techniques you use to prioritize tasks effectively. Discuss how you balance various projects while ensuring quality and meeting deadlines, demonstrating your time management skills.

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What experience do you have with CAD software, and how has it benefited your engineering projects?

Explain your familiarity with different CAD software and how you've used it in past projects to enhance design and improve manufacturing processes. Share specific instances where CAD tools contributed to your project successes.

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Full-time, on-site
DATE POSTED
March 29, 2025

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