Senior Process Engineer, Fueling Systems

As a Senior Process Engineer, Fueling Systems at Commonwealth Fusion Systems, your main responsibilities will include managing the installation and commissioning of fueling systems for the SPARC fusion machine, performing performance verifications, and contributing to the design concept development for various systems in the ARC project. You will collaborate with multiple teams across the company, ensuring that high purity gas mixing, distribution, and analysis systems are optimized and ready for operation.

To apply for the Senior Process Engineer, Fueling Systems position at Commonwealth Fusion Systems, candidates should have a minimum of 7 years of experience in designing fluidic and gas processing systems for industrial applications. Expertise in process flow diagrams, mass and heat transfer analysis, and equipment specification is essential. Additionally, a strong understanding of safety standards and familiarity with simulation software such as COMSOL or Hysys will be beneficial.

In addition to the essential qualifications for the Senior Process Engineer, Fueling Systems role at Commonwealth Fusion Systems, preferred skills include experience in designing systems for high radiation environments, familiarity with gas separation technologies, and knowledge in high-temperature processes like molten salt technologies. Proficiency with analytical instruments such as gas chromatography and programming in MATLAB or Python is also an advantage.

Yes, experience with gas handling and processing systems is essential for the Senior Process Engineer, Fueling Systems role at Commonwealth Fusion Systems. The successful candidate will be tasked with overseeing critical aspects of gas mixing and distribution systems, so hands-on experience in these areas is vital to ensuring the safety and efficiency of the fueling systems.

As a Senior Process Engineer, Fueling Systems at CFS, you will be working in a dynamic environment that includes various industrial hazards, such as high voltage and extreme temperatures. You will also work closely with construction teams and vendors to manage complex systems and ensure compliance with rigorous safety standards and engineering codes. Your role will often require collaboration with diverse teams committed to a common goal of advancing fusion energy technology.

When answering this question, detail specific experiences where you managed gas handling systems, particularly in industrial settings. Discuss the types of gases you worked with, the challenges you faced, and how you ensured safety and efficiency. Mention any relevant projects where your contributions led to improvements or innovations in gas handling processes.

In your response, highlight your understanding of how to create and analyze process flow diagrams and piping and instrumentation diagrams. Discuss any software tools you use and how you ensure that your designs comply with industry standards. Illustrate your answer with examples of past projects where your diagrams effectively communicated complex systems.

Explain the analytical methods you are familiar with, such as computational simulations or laboratory experiments. Discuss your previous experiences where you applied these methodologies to solve real-world engineering problems, and how your analyses led to measurable improvements in efficiency or safety.

Provide a situation where you successfully collaborated with cross-functional teams. Use the STAR method (Situation, Task, Action, Result) to structure your response, showing how communication and teamwork helped achieve project goals. Highlight any specific contributions you made that facilitated smoother collaboration.

Discuss your familiarity with key safety standards, such as ASME B31.3, BPVC, and others relevant to the role. Explain your process for integrating safety considerations into your designs, including regular audits and real-time assessments. Provide examples of how you successfully identified and mitigated risks in past projects.

Reflect on specific challenges you’ve encountered in thermal management, like handling extreme temperatures or integrating cooling systems. Describe your problem-solving approach and any innovative solutions you developed to overcome these challenges. Provide quantitative results when possible to underline your impact.

Identify the simulation software you are proficient with, such as MATLAB, COMSOL, or Hysys. Discuss how you’ve utilized these tools to model processes or perform simulations in previous projects. Highlight a particular instance where simulation contributed significantly to project success.

Discuss your hands-on experience in selecting industrial equipment like pumps, compressors, or heat exchangers. Share your criteria for ensuring equipment quality and performance. Mention experiences where you worked directly with vendors to negotiate and verify the specifications.

Share your strategies for managing deadlines and competing priorities, emphasizing the importance of organization and effective communication. Provide examples of high-pressure situations you've navigated successfully and the techniques you used to deliver results.

Share your passion for fusion energy and how it aligns with your career aspirations. Discuss what draws you to CFS specifically – whether it’s the innovative technologies, the collaborative work culture, or the potential impact on a sustainable future. This is a chance to demonstrate your personal commitment to the mission and values of CFS.