Production Process Engineer

As a Production Process Engineer at Katalyst Healthcares & Life Sciences, your primary responsibilities will include planning and executing the relocation process from Plant A in Shanghai to Plant B in Pennsylvania. You'll assess needs, create detailed planning documents, and oversee the disassembly, transportation, and reassembly of equipment. Furthermore, you will initiate Design for Lean Manufacturing and be accountable for ensuring compliance with process requirements based on product specifications and manufacturing needs.

To qualify for the Production Process Engineer role at Katalyst Healthcares & Life Sciences, candidates need to possess a Bachelor’s degree or higher in Mechanical, Industrial, or Manufacturing Engineering, or a related field. Additionally, a minimum of five years of experience in manufacturing, product development, or industrial engineering is essential. Experience with CAD software, lean manufacturing principles, and knowledge of QMS standards like ISO9001 and ISO13485 will greatly benefit candidates.

Katalyst Healthcares & Life Sciences implements lean manufacturing principles by promoting efficiency and eliminating waste throughout its production processes. As a Production Process Engineer, you will be responsible for initiating Design for Lean Manufacturing and applying these principles in the planning and execution of projects, ensuring that resources are utilized effectively, and that the workflows in product development and manufacturing are optimized.

Production Process Engineers at Katalyst Healthcares & Life Sciences frequently utilize CAD software tools like SolidWorks and AutoCAD for designing layouts and components. They may also use manufacturing simulations to optimize processes, along with statistical analysis tools for quality control measures. Familiarity with ERP/MES systems is considered beneficial for streamlining operations.

Compliance with safety and regulatory requirements is paramount for a Production Process Engineer at Katalyst Healthcares & Life Sciences. Engineers are responsible for executing processes that adhere to local laws and regulations, as well as company safety standards. This includes maintaining quality management systems and ensuring all manufacturing processes are aligned with industry standards, particularly in sensitive areas such as clinical trials and medical devices.

When answering this question, detail your experience with lean manufacturing methodologies, mentioning specific projects where you applied these principles to improve efficiency. Discuss the tools and techniques you used and any measurable outcomes, such as reduced waste or improved cycle times.

Share your proficiency with specific CAD software, such as SolidWorks or AutoCAD. Offer an example where your design directly impacted a project, mentioning the challenges you faced and how your design contributed to the project's success.

Discuss your approach to project management, highlighting any specific tools you use for scheduling and tracking progress. Explain how you ensure compliance with industry standards by adhering to quality management systems and maintaining clear documentation throughout the project.

Explain a specific challenge you encountered while implementing design changes. Focus on your problem-solving skills, the approaches you took to address the issue, and the outcome of your efforts.

Discuss your strategies for prioritizing tasks, such as using project management methodologies or tools to evaluate urgency and importance. Share a situation where your prioritization led to successful project outcomes.

Describe your experience with quality management systems like ISO9001 or ISO13485. Provide specific instances where you've implemented these systems in your work, ensuring compliance and improving product quality.

Detail a specific instance where you utilized Six Sigma methodologies to drive process improvement. Highlight the tools used, the problem addressed, and the positive results of your initiatives.

Discuss your approach to conflict resolution, emphasizing communication, active listening, and the importance of collaborative problem-solving methods. Provide an example where your skills were tested and the conflict was resolved successfully.

Elaborate on effective communication strategies such as regular updates, collaborative meetings, and using clear documentation. Mention how these approaches foster better understanding and teamwork on projects that involve multiple departments.

Share your motivation for applying to Katalyst Healthcares & Life Sciences, connecting your passion for healthcare innovation, and how your skills align with the company's mission and values. Highlight aspects of the company culture or projects that excite you.