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Controls Engineer

Lincoln Electric is the world leader in the engineering, design, and manufacturing of advanced arc welding solutions, automated joining, assembly and cutting systems, plasma and oxy-fuel cutting equipment, and has a leading global position in brazing and soldering alloys. Lincoln is recognized as the Welding Expert™ for its leading materials science, software development, automation engineering, and application expertise, which advance customers' fabrication capabilities to help them build a better world. Headquartered in Cleveland, Ohio, Lincoln Electric is a $4.2B publicly traded company (NASDAQ:LECO) with over 12,000 employees around the world, with operations in 71 manufacturing and automation system integration locations across 21 countries and maintains a worldwide network of distributors and sales offices serving customers in over 160 countries.

 

Location: Shelby  
Employment Status: Hourly Full-Time  
Function: Engineering  
Req ID: 26318  

Summary

Fori Automation, LLC, a Lincoln Electric Company, is a global supplier of welding, assembly, material handling, and testing equipment for automotive and non-automotive customers worldwide. Fori Automation focuses on delivering cost-effective, highly engineered products and systems designed and manufactured globally with localized sales, project management, and service.


We are seeking an experienced Controls Engineer for our Shelby Township, MI site with a background in industrial software development. The Controls Engineer will initially support active projects and then transition to completing projects directly. They will take the lead on developing software on new projects and debug software on new machines. This role requires travel to customer sites for equipment installation and customer interaction.

 

What You Will Do:

  • Design PLC software and HMIs for industrial automation equipment
  • Debug and troubleshoot PLC software and HMIs
  • Collaborate with cross-functional teams to maintain project timelines and critical path milestones.
  • Maintain task lists and reports of open items.
  • Maintain project design documentation and prepare customer deliverables.
  • Ensure the controls engineering process is tracked and followed.
  • Assist customers and local tradespeople in troubleshooting equipment issues.
  • Conduct end-user training on equipment operation.

Required Experience and Education

  • Electrical engineering degree preferred; mechatronics degrees will also be considered.
  • Minimum of two years of experience as a Controls Engineer.
  • Knowledge or education in electrical circuits, schematic reading, design, and troubleshooting.
  • Experience with electrical CAD systems, such as AutoCAD Electrical and/or ePLAN
  • Experience in design with Rockwell Logix 5000 or Siemens S7-1500 family processors.
  • Experience in computer programming languages, such as VB, C/C++, or C# preferred.
  • Experience with PLC programming in ladder and structured text.
  • Experience programming HMIs (Rockwell and Siemens preferred).
  • Proficiency in Microsoft applications, such as Word and Excel.
  • Travel required: approximately 30% domestic and international.
  • Weekend work may be required based on project schedules.

 

Lincoln Electric is an Equal Opportunity Employer. We are committed to promoting equal employment opportunity for applicants, without regard to their race, color, national origin, religion, sex (including pregnancy, childbirth, or related medical conditions, including, but not limited to, lactation), sexual orientation, gender identity, age, veteran status, disability, genetic information, and any other category protected by federal, state, or local law.

Average salary estimate

$70000 / YEARLY (est.)
min
max
$60000K
$80000K

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What You Should Know About Controls Engineer, Lincoln Electric

Join Lincoln Electric as a Controls Engineer and play a crucial role in our mission to engineer cutting-edge automation solutions. Based in Shelby Township, MI, you'll have the opportunity to work with a leading global supplier, Fori Automation, LLC, which specializes in advanced welding, assembly, and testing equipment for a variety of industries. This role is perfect for someone with a background in industrial software development, as you'll be diving into exciting projects from the get-go. Your day-to-day will involve designing PLC software and human-machine interfaces (HMIs), troubleshooting existing systems, and collaborating with diverse teams to ensure projects meet their timelines. You’ll get to travel to customer sites, where you’ll assist with equipment installation and provide invaluable support to our customers. Your expertise in electrical circuits, programming languages, and PLC programming will help you shine in this position, and we’re looking for an individual who shares our commitment to excellence. If you hold a relevant degree and have at least two years of experience in controls engineering, we encourage you to apply and help us as we lead the industry in welding and automation solutions. Here at Lincoln Electric, we believe that our employees drive our success, and we can't wait to see what fresh ideas you can bring to our team!

Frequently Asked Questions (FAQs) for Controls Engineer Role at Lincoln Electric
What are the responsibilities of a Controls Engineer at Lincoln Electric?

As a Controls Engineer at Lincoln Electric, you will design PLC software and HMIs for industrial automation equipment, debug and troubleshoot existing systems, and collaborate with cross-functional teams to maintain project timelines. Moreover, you will be responsible for maintaining project documentation, assisting customers with troubleshooting, and conducting end-user training on equipment operation.

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What qualifications do you need to apply for the Controls Engineer position at Lincoln Electric?

To apply for the Controls Engineer position at Lincoln Electric, candidates should possess an electrical engineering degree or a degree in mechatronics and have at least two years of relevant experience. Knowledge of electrical circuits, electrical CAD systems, and PLC programming is essential, with experience in programming languages such as VB, C/C++, or C# being highly preferred.

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What type of software experience is required for the Controls Engineer role at Lincoln Electric?

Candidates applying for the Controls Engineer role at Lincoln Electric should have experience with Rockwell Logix 5000 or Siemens S7-1500 family processors. Additionally, proficiency in programming HMIs (Rockwell and Siemens) and knowledge of electrical CAD systems like AutoCAD Electrical or ePLAN is beneficial for success in this position.

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Is travel involved in the Controls Engineer job at Lincoln Electric?

Yes, the Controls Engineer position at Lincoln Electric involves travel, estimated at approximately 30% for both domestic and international assignments. This travel will primarily be for equipment installation and direct interaction with customers, providing a chance to meet and assist clients on-site.

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What is the work environment like for a Controls Engineer at Lincoln Electric?

The work environment for a Controls Engineer at Lincoln Electric is dynamic and collaborative. You will work alongside diverse teams, support active projects, and nurture growth through hands-on opportunities. With a focus on innovative problem-solving and project management, you’ll thrive in a culture that values creativity and teamwork.

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Common Interview Questions for Controls Engineer
Can you describe your experience with PLC programming?

When answering this question, focus on specific PLC systems you've worked with, such as Rockwell Logix 5000 or Siemens S7-1500. Discuss the types of projects you’ve completed, any challenges faced, and how you overcame them using your problem-solving skills. Highlight your programming styles, such as ladder logic or structured text, to provide a clear picture of your expertise.

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What troubleshooting techniques do you use for controls systems?

In your response, discuss systematic approaches such as checking wiring, reviewing code for errors, or using diagnostic tools. You can mention specific experiences where you identified and resolved issues effectively, emphasizing the role of teamwork and communication with other engineers and customers.

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How do you approach project management in your engineering work?

Elaborate on your process by discussing how you prioritize tasks, maintain communication with team members, and track progress through tools such as Gantt charts or task management software. Providing a specific example of a project where you successfully managed timelines and deliverables can bolster your response.

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What is your experience with HMIs?

Share your experience with designing and programming HMIs, particularly those from Rockwell or Siemens. Discuss the importance of user interface design and how you ensure end-user comfort and efficiency. Providing details on any specific projects or user feedback can strengthen your answer.

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Can you give an example of a successful project you've led?

When discussing a successful project, outline your role, the project's goals, the challenges you overcame, and the ultimate results. Be sure to highlight your leadership skills and how you coordinated with cross-functional teams to achieve success.

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How would you handle a situation where customer feedback indicates an issue with installed equipment?

Explain your commitment to customer satisfaction and how you would approach the feedback professionally. Discuss steps like troubleshooting the issue on-site, collaborating with your team to identify the root cause, and ensuring timely resolutions while maintaining clear communication with the customer.

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What programming languages are you proficient in, and how have you applied them in your previous roles?

Clearly state your proficiency with programming languages like VB, C/C++, or C#. Discuss specific projects where you used these languages to enhance systems or solve complex controls problems, demonstrating your ability to apply knowledge practically.

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What CAD systems are you familiar with, and how do they assist you in your engineering tasks?

Mention any experience with electrical CAD systems, such as AutoCAD Electrical or ePLAN, and discuss how they help you in designing, documenting, and troubleshooting electrical systems. You can also highlight how familiarity with these tools expedites project timelines.

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What strategies do you use to keep current with technology advancements in controls engineering?

Share your strategies for professional development, which may include following industry publications, participating in webinars or workshops, and networking with other professionals. Emphasize your passion for continued learning and adapting to new technologies.

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How do you ensure compliance with safety regulations in your engineering projects?

In your answer, mention your thorough understanding of safety regulations and standards relevant to controls engineering. Discuss how you incorporate these considerations into your project planning and execution, ensuring that safety protocols are always followed.

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We are a global manufacturer and the market leader of the highest quality welding, cutting and joining products. Our enduring passion for the development and application of our technologies allows us to create complete solutions that make our cust...

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DATE POSTED
April 11, 2025

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