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Senior Mechanical Engineer - Pulser

About Pacific Fusion 

Pacific Fusion was founded in 2023 with the mission to power the world with abundant, affordable, clean energy.

We are rapidly designing and building a pulsed magnetic fusion system to achieve net facility gain (more fusion energy output than stored energy input). In parallel, we are developing the key components required to build affordable fusion systems.

Our plans are ambitious. We have raised over $900M so far from incredible investors, resourcing us to deliver on these plans. We are bringing together the best scientists, engineers, and operators from the fusion community, hard tech industry, and other sectors. We are united by a shared sense of urgency to provide clean power for the world, particularly managing climate change while meeting growing global energy demand. You can read more about us in this letter from our founders

About the Role

Job Overview:

Pacific Fusion is seeking an exceptional Senior Mechanical Engineer to join our dynamic team and create the path to commercial fusion energy. You will lead the design, development, and validation of mechanical components and systems integral to our advanced fusion energy systems. This role requires a top-tier combination of technical expertise, problem-solving skills, and a proactive mindset to meet the exciting challenges in the field of fusion energy. As a Senior Mechanical Engineer, you will lead collaborative and challenging projects and play a vital role in driving the overall development effort.

Responsibilities:

  • Develop innovative mechanical designs for complex engineering problems while adhering to ambitious timelines.

  • Lead the implementation of design changes and improvements across our systems.

  • Work closely with vendors and manufacturers to ensure designs are practical, cost-effective, and manufacturable.

  • Provide structural mechanical analysis on various systems.

  • Conduct design reviews and provide critical feedback to improve system performance and reliability.

  • Coordinate with multidisciplinary teams (including electrical, software, and manufacturing engineers) to integrate system-level designs.

  • Oversee the creation of detailed design documentation and specifications.

  • Stay current with industry trends and advancements in mechanical design and manufacturing technologies.

  • Participate in risk assessments and develop mitigation strategies.

Qualifications:

  • Bachelor’s Degree in Mechanical Engineering required. A Master’s Degree or PhD is a plus.

  • 10+ years work experience as a Mechanical Engineer.

  • Advanced knowledge of CAD software, such as Creo.

  • Experience in the application of Finite Element Analysis (FEA) and/or Computational Fluid Dynamics (CFD).

  • Proven track record of developing and launching successful mechanical designs.

  • Excellent leadership skills, with the ability to mentor and guide junior engineers.

  • Strong understanding of manufacturing processes and DFM (Design for Manufacturability).

  • Excellent problem-solving skills, with a strong attention to detail.

  • Experience in hands-on engineering design, rapid iteration, and creative problem solving in a laboratory setting.

  • Excellent written and verbal communication skills.

Benefits:

  • Industry-competitive salary

  • Equity plan

  • 6% employer 401k matching

  • Generous paid time off (including sick leave, vacation, paid family leave)

  • Medical, Dental, and Vision insurance

Actual base salary offered will be determined by: experience, skills, and work location. This range is for base salary, our total compensation includes equity and benefits. We welcome you to apply even if your expectations are outside our listed range. 

Pacific Fusion is committed to creating a diverse environment and is proud to be an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, disability, age, or veteran status.

Pacific Fusion is committed to providing reasonable accommodations for qualified individuals with disabilities in our job application procedures and throughout employment. If you need assistance or any accommodation, please let us know. 

Pacific Fusion does not accept unsolicited resumes from recruiters or employment agencies without a fully executed recruitment agreement in place. In the absence of such agreement, Pacific Fusion reserves the right to pursue and hire any candidates without an obligation to pay fees. Agencies are requested not to contact Pacific Fusion hiring managers or employees regarding recruiting services. 

Average salary estimate

$135000 / YEARLY (est.)
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$120000K
$150000K

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What You Should Know About Senior Mechanical Engineer - Pulser, Pacific Fusion

At Pacific Fusion, we’re on a mission to revolutionize clean energy, and we need a talented Senior Mechanical Engineer to help us pave the way to commercial fusion energy. Based in Fremont, this exciting role focuses on the design, development, and validation of essential mechanical components for advanced fusion systems. As part of our dynamic team, you will not only work with leading scientists and engineers but also tackle innovative engineering challenges head-on. Picture yourself developing cutting-edge mechanical designs that push the boundaries of what's possible, all while adhering to ambitious timelines that match our vision for the future of energy. You'll engage closely with manufacturers and vendors, ensuring your designs are not just theoretical but practical and cost-effective for real-world applications. With your advanced knowledge in CAD software, FEA, and CFD, you’ll provide valuable structural mechanical analysis, conduct rigorous design reviews, and collaborate with multi-disciplinary teams to integrate system-level designs. Your contributions will directly impact our mission of providing sustainable energy solutions, and you'll stay at the forefront of industry advancements. So, if you have over ten years of experience in mechanical engineering and enjoy mentoring junior engineers, we’d love to have you aboard as we create the future of clean power together!

Frequently Asked Questions (FAQs) for Senior Mechanical Engineer - Pulser Role at Pacific Fusion
What are the core responsibilities of the Senior Mechanical Engineer at Pacific Fusion?

The Senior Mechanical Engineer at Pacific Fusion plays a vital role in leading the design, development, and validation of mechanical components essential for fusion energy systems. Key responsibilities include developing innovative mechanical designs, implementing design changes, working with vendors for manufacturability, and coordinating with multi-disciplinary teams to ensure system integration.

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What qualifications are necessary for a Senior Mechanical Engineer position at Pacific Fusion?

To qualify for the Senior Mechanical Engineer position at Pacific Fusion, candidates must have a Bachelor’s Degree in Mechanical Engineering, with a Master’s or PhD being a plus. Additionally, 10+ years of experience in mechanical engineering, advanced CAD software expertise, and familiarity with FEA and CFD are essential. Strong leadership and problem-solving skills are also crucial.

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How can a Senior Mechanical Engineer contribute to Pacific Fusion's mission?

As a Senior Mechanical Engineer at Pacific Fusion, your contributions will directly drive the mission of creating affordable and clean fusion energy. You will tackle complex engineering challenges, deliver innovative designs, and collaborate across teams, all while advancing the technology that powers sustainable energy for the future.

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What kind of work environment can a Senior Mechanical Engineer expect at Pacific Fusion?

The work environment for a Senior Mechanical Engineer at Pacific Fusion is dynamic and collaborative. You'll be part of a dedicated team of experts united by a shared urgency to provide clean power, engaging in challenging projects that allow for creativity and innovation while working with cutting-edge technologies.

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What benefits does Pacific Fusion offer to Senior Mechanical Engineers?

Pacific Fusion offers a competitive salary, an equity plan, 401k matching, generous paid time off, and medical, dental, and vision insurance. They are committed to creating a diverse environment and providing reasonable accommodations for qualified individuals with disabilities.

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Common Interview Questions for Senior Mechanical Engineer - Pulser
Can you describe your experience with CAD software and which programs you have used?

In your response, highlight specific CAD software you’ve utilized, such as Creo, and how it has contributed to your past projects. Discuss your proficiency with various features and any unique applications of CAD you employed in innovative designs.

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How do you approach complex mechanical design challenges?

Explain your problem-solving process, from identifying the issue to brainstorming solutions. Discuss any techniques or methodologies you follow, and provide examples from past experiences where you successfully navigated complex design problems.

Join Rise to see the full answer
What role does teamwork play in your approach to engineering projects?

Emphasize the importance of collaboration in engineering. Share specific examples where you’ve worked successfully within a multi-disciplinary team, how you communicated effectively, and how such teamwork led to enhanced project outcomes.

Join Rise to see the full answer
Can you provide an example of a successful design you developed and its impact?

Share a detailed example of a successful engineering project you led or contributed to. Focus on your design process, the challenges faced, and the positive impact it had on your organization or the clients.

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How do you ensure your designs are manufacturable and cost-effective?

Discuss your understanding of Design for Manufacturability (DFM) principles and your collaboration with manufacturing teams. Provide examples of how you've balanced innovative designs with practical manufacturing considerations.

Join Rise to see the full answer
Describe your experience with structural mechanical analysis.

Illustrate your experience with structural mechanical analysis, detailing specific projects where you utilized FEA or other analytical tools. Explain how this analysis influenced your design decisions and enhanced system reliability.

Join Rise to see the full answer
How do you stay updated with industry trends and advancements?

Mention resources you utilize, such as professional journals, conferences, online courses, or industry networks. Highlight any recent trends or innovations that caught your attention and how you might implement them in your work.

Join Rise to see the full answer
What strategies do you use for risk assessment in engineering projects?

Describe a systematic approach you use for identifying potential risks in projects. Include how you assess these risks, prioritize them, and develop mitigation strategies to minimize their impact on the project's success.

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How do you mentor junior engineers?

Discuss your mentoring philosophy and any specific methods you employ. Share examples of how you have supported junior engineers’ development, including providing guidance on design tasks and encouraging innovative thinking.

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Why are you interested in working for Pacific Fusion?

Reflect on your passion for clean energy and fusion technology, aligning your values with the mission of Pacific Fusion. Discuss what excites you about the projects and the opportunity to work within an innovative engineering team.

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Affordable fusion power inspired by nature. We’re taking an approach based on established science and designing for scale from the beginning. We will be sharing more soon.

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Full-time, on-site
DATE POSTED
March 18, 2025

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