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Project Engineer, API Pilot Plant

Company Description

AbbVie's mission is to discover and deliver innovative medicines and solutions that solve serious health issues today and address the medical challenges of tomorrow. We strive to have a remarkable impact on people's lives across several key therapeutic areas – immunology, oncology, neuroscience, and eye care – and products and services in our Allergan Aesthetics portfolio. For more information about AbbVie, please visit us at www.abbvie.com. Follow @abbvie on XFacebookInstagramYouTubeLinkedIn and Tik Tok.

Job Description

AbbVie’s API Pilot Plant in North Chicago, IL is seeking a project engineer to provide capital project management and technical support to the pilot plant and laboratories within AbbVie’s Small Molecule CMC organization.  The API Pilot Plant supports the pharmaceutical pipeline through process development and manufacturing of Active Pharmaceutical Ingredients (APIs) for pre-clinical toxicology studies, clinical trials, formulation development, and registration runs.

This function will primarily lead the planning and execution of small to medium sized capital projects related to process equipment, facilities, and utilities for the API Pilot Plant.  In addition, this role will support AbbVie’s R&D pipeline by providing day-to-day technical support of the plant and collaborating with process engineers, chemists, and operations technicians on the introduction of new processes and plant improvements.

Core Job Responsibilities

  • Plans and conducts small to medium sized capital projects within an engineering specialty and through all aspects of the project life cycle including scope development, cost estimating, execution planning, preparation of requests for capital expenditure, design, procurement, construction, cost/schedule control, commissioning, qualification, operator training, startup, and financial closeout.
  • Responsible for the successful completion of projects within the stated parameters of scope, cost, and schedule with the assurance that all functional, regulatory, end-user, and good engineering practice requirements are met.
  • Monitors project progress to plan and implements corrective actions or contingencies as needed to maintain commitments. Provides management with regular project status updates and variances to plan.
  • Leads the design of process equipment, facilities, and utilities by applying standard engineering theories, concepts, and techniques.  Leads the procurement and installation of process equipment through development of equipment specifications and participation in FATs and SATs.
  • Supports the commissioning and qualification of equipment, facilities and utilities including development of user/system/functional requirement specifications and execution of installation and operational qualification protocols.
  • Provides technical support for the pilot plant including troubleshooting of equipment problems, performing root cause analysis, and identifying corrective actions.
  • Support AbbVie’s quality policies through engineering support of investigations and implementation of corrective actions.
  • Assist AbbVie in achieving environmental, health, safety, and energy (EHS&E) goals by working safely, participating in Process Hazard Analysis and Pre-Startup Safety Reviews (PSSRs), complying with process safety management of change procedures, and observing all corporate and department safety policies.

Qualifications

  • Bachelor’s Degree in Chemical or Mechanical Engineering or equivalent with a desired 2+ years of relevant engineering and/or operational experience.  Additional post-graduate education may contribute towards the desired years of experience.
  • Possesses a working technical knowledge and application of concepts, practices, and procedures.  Ability to work on problems of moderate scope where analysis of situations or data requires a review of identifiable factors.  Demonstrates judgment within defined procedures and practices to determine appropriate action.
  • Working knowledge in the areas of process equipment and system design, P&ID development, process equipment sizing and selection, preparation of equipment specifications, instrumentation, and control systems.
  • Strong teamwork skills and the ability to establish and maintain constructive relationships with personnel from various disciplines at all levels in the organization.
  • Strong verbal and written communication skills.
  • Technical background in health care, medical devices, pharmaceuticals, biologics, or similar industries (preferred).

Additional Information

Applicable only to applicants applying to a position in any location with pay disclosure requirements under state or local law: ​​

​​

  • The compensation range described below is the range of possible base pay compensation that the Company believes in good faith it will pay for this role at the time of this posting based on the job grade for this position. Individual compensation paid within this range will depend on many factors including geographic location, and we may ultimately pay more or less than the posted range. This range may be modified in the future.​​

  • We offer a comprehensive package of benefits including paid time off (vacation, holidays, sick), medical/dental/vision insurance and 401(k) to eligible employees.​​

  • This job is eligible to participate in our short-term incentive programs. ​​

​​

Note: No amount of pay is considered to be wages or compensation until such amount is earned, vested, and determinable. The amount and availability of any bonus, commission, incentive, benefits, or any other form of compensation and benefits that are allocable to a particular employee remains in the Company's sole and absolute discretion unless and until paid and may be modified at the Company’s sole and absolute discretion, consistent with applicable law. 

AbbVie is an equal opportunity employer and is committed to operating with integrity, driving innovation, transforming lives, serving our community and embracing diversity and inclusion.  It is AbbVie’s policy to employ qualified persons of the greatest ability without discrimination against any employee or applicant for employment because of race, color, religion, national origin, age, sex (including pregnancy), physical or mental disability, medical condition, genetic information, gender identity or expression, sexual orientation, marital status, status as a protected veteran, or any other legally protected group status.

US & Puerto Rico only - to learn more, visit https://www.abbvie.com/join-us/equal-employment-opportunity-employer.html 

US & Puerto Rico applicants seeking a reasonable accommodation, click here to learn more:

https://www.abbvie.com/join-us/reasonable-accommodations.html

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Average salary estimate

$90000 / YEARLY (est.)
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$80000K
$100000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Project Engineer, API Pilot Plant, AbbVie

Join AbbVie as a Project Engineer in our API Pilot Plant located in North Chicago, IL! In this exciting role, you’ll have the opportunity to manage capital projects and provide invaluable technical support to our pilot plant and laboratories. You will play a critical part in supporting our pharmaceutical pipeline by overseeing the development and manufacturing of Active Pharmaceutical Ingredients (APIs) used in pre-clinical trials and drug registration runs. You'll lead small to medium-sized projects from start to finish, ensuring they meet scoped budgets and timelines while complying with all regulations and quality standards. Collaborating closely with a talented team of process engineers, chemists, and operations technicians, you will help implement new processes and enhance plant operations. Your responsibilities will include project planning, cost estimation, design procurement, and managing installations. You’ll also provide day-to-day technical support, troubleshoot issues, and drive safety and environmental standards within the plant. A career at AbbVie not only promises personal growth through diverse responsibilities but also offers the chance to impact lives through innovative healthcare solutions. If you’re passionate about engineering and want to be a part of a mission-driven company, we want to hear from you!

Frequently Asked Questions (FAQs) for Project Engineer, API Pilot Plant Role at AbbVie
What are the main responsibilities of a Project Engineer at AbbVie?

As a Project Engineer at AbbVie, you'll be responsible for managing the planning and execution of small to medium-sized capital projects within the API Pilot Plant. This involves all aspects of the project life cycle, from scope development and cost estimating to execution planning and commissioning. You'll also monitor project progress, provide technical support, and ensure compliance with safety and quality standards.

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What qualifications are needed to become a Project Engineer at AbbVie?

To qualify as a Project Engineer at AbbVie, you need a Bachelor’s Degree in Chemical or Mechanical Engineering along with at least 2 years of relevant engineering or operational experience. Strong knowledge of process equipment design and systems, excellent communication skills, and a team-oriented mindset are also essential.

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What kind of projects will a Project Engineer at AbbVie work on?

A Project Engineer at AbbVie will work on a variety of projects focused on process equipment, facilities, and utilities. Typical projects involve capital expenditures for the API Pilot Plant, which supports the manufacturing of Active Pharmaceutical Ingredients for clinical trials and formulations.

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Is there room for advancement for Project Engineers within AbbVie?

Absolutely! AbbVie fosters a culture of growth and development, so as a Project Engineer, you can look forward to opportunities to advance your career. With experience and demonstrated success in project management and technical roles, you can progress to senior engineering or managerial positions.

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How does AbbVie ensure safety in its Project Engineer roles?

Safety is a top priority at AbbVie. In the Project Engineer role, you will participate in safety training, adhere to corporate policies, and help implement safety measures during all projects. You will also engage in Process Hazard Analysis and Pre-Startup Safety Reviews to ensure the highest level of safety within the pilot plant.

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Common Interview Questions for Project Engineer, API Pilot Plant
How do you prioritize tasks while managing a project at AbbVie?

When answering this question, emphasize the importance of assessing project deadlines and requirements. Describe your approach to using tools like project management software to track tasks and assign priorities based on urgency and impact on project success.

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Can you describe a time you encountered a significant challenge in a project?

Use the STAR method (Situation, Task, Action, Result) to highlight a specific challenge you faced, the actions you took to resolve it, and the positive outcome that resulted. This shows your problem-solving abilities and adaptability.

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What do you consider when evaluating the success of a project?

Discuss metrics like adherence to budget, timeline, quality standards, and regulatory compliance. This helps demonstrate your analytical thinking and goal-oriented mindset while aligning with AbbVie's commitment to quality.

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How do you ensure effective communication within your project team?

Share your strategies for maintaining open channels of communication, such as regular team meetings, progress updates, and collaborative tools. Effective communication fosters teamwork and ensures everyone is on the same page.

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What experience do you have with project management software?

Be prepared to mention specific software you have used in the past, such as Microsoft Project or other project management tools. Highlight how this experience has helped you track project milestones and deadlines efficiently.

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How do you handle conflict within a team?

Explain your approach to conflict resolution, emphasizing collaboration, understanding different perspectives, and finding mutually agreeable solutions. This reflects strong interpersonal skills, which are essential for a Project Engineer.

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What role do you believe a Project Engineer plays in supporting R&D initiatives?

Demonstrate your understanding of the connection between project management and R&D efforts. Discuss how effective project engineering supports timely development of new processes and technologies that drive R&D success.

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Describe a time you implemented a process improvement.

Use the STAR method again to detail a specific instance where you identified an inefficiency, proposed a solution, and successfully implemented it. Discuss the outcome and how it benefited the organization.

Join Rise to see the full answer
What do you know about AbbVie’s commitment to diversity and inclusion?

Show your awareness of AbbVie’s culture by discussing their diversity initiatives, inclusion policies, and how they create an environment where all employees feel valued and included, aligning with their company values.

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How would you approach learning a new technology or system related to your role?

Discuss your proactive approach to continuous learning, such as through formal training courses, self-study, or seeking mentorship from colleagues. This can indicate your dedication to professional growth as a Project Engineer in the rapidly evolving pharmaceutical sector.

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AbbVie’s mission is to discover and deliver innovative medicines that solve serious health issues today and address the medical challenges of tomorrow. We strive to have a remarkable impact on people’s lives across several key therapeutic areas: i...

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