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F-35 Manufacturing Quality Assurance Manager

JOB TITLE:  F-35 Manufacturing Quality Assurance Manager

Company: ACT1 Federal

Location: Fort Worth, Texas      

Job Description

About ACT1: ACT1 Federal advances our Nation’s and Allies’ missions by taking ACTION! We provide mission operations support, technical services, and innovative solutions by leveraging our talented workforce. By doing so, we are making the world a better, safe and more productive and inclusive place.

Assist the F-35 Joint Program Office (JPO) in fulfilling its mission to deliver high-quality 5th Generation F‑35 fighter aircraft by providing quality oversight of F-35 manufacturing and assembly processes on-site at the Lockheed Martin (LM) Fort Worth F-35 assembly facility, other LM facilities, and key LM subcontractors.

Responsibilities

  • Review the F-35 Program’s manufacturing strategy, quality systems, and quality assurance planning.
  • Identify and report on F-35 manufacturing and assembly quality issues, impacts, and mitigation strategies to the F-35 JPO
  • Analyze F-35 production operations to identify areas for improvement and increase build quality
  • Define performance metrics in quality control while ensuring product integrity and air worthiness and build technical reports, dashboards, and other artifacts using data science software (e.g., MATLAB, Power BI, and Tableau) to communicate facts, analysis, and insights to stakeholders.
  • Apply knowledge of quality best practices and standards (e.g., AS9100 and ISO9001), including First Article Inspection; Variation Reduction of Key Characteristics; Non-conformance Documentation; Advanced Product Quality Planning; and the Production Part Approval Process
  • Assess the LM’s new suppliers and the LM’s Quality Management System (QMS) and plan, which influences the Prime’s and associated facilities’ quality and contractual requirements
  • Coordinate with DCMA oversight teams including industrial engineering, supply chain program integrators to perform supply chain and quality analysis
  • Review and assess Engineering Change Proposals and Production Lot Proposals
  • Bachelor’s degree in engineering or a technical field
  • SECRET clearance with eligibility for SAR
  • At least 6 years of experience in aircraft manufacturing operations and quality assurance
  • Knowledge of industrial engineering/manufacturing management principles and practices as they apply to the development and production of highly complex aviation products
  • Extensive knowledge of production tooling, production processes, aircraft build-to-packages and tooling data packages, production facilities, prevailing practices and techniques, and lessons learned / best practices in the areas of design producibility, quality assurance and manufacturing planning
  • Knowledge of Lean and Six Sigma manufacturing processes
  • Familiarity with ISO9001 standards.
  • Ability to assess manufacturing processes for efficiency and to conduct cost analyses and recommend improvements
  • Analytical ability for evaluating causes and effects of design, production, and quality problems, and developing workable alternatives to development, procurement, production, and reporting of deficiencies
  • Knowledge of variation management, process controls, problem-solving techniques
  • Broad knowledge of Federal Acquisition Regulations (FAR) as they relate to design and development, production, and quality assurance
  • Ability to prepare quality documentation and reports, including trend analysis
  • Strong communications skills
  • Familiarity with Microsoft Office suite of programs

·   Medical/Dental/Vision Insurance

·   Company Paid Life and AD&D Insurance

·   Company Paid Short-Term Disability

·   Health care flexible spending accounts

·   401K

·   Paid Time Off

·   Paid Holidays

 

ACT-I is an Equal Opportunity and Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, pregnancy, sexual orientation, gender identity, national origin, age, protected veteran status, or disability status.

Average salary estimate

$115000 / YEARLY (est.)
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$100000K
$130000K

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What You Should Know About F-35 Manufacturing Quality Assurance Manager, ACT1 Federal

Are you ready to take your career to new heights as an F-35 Manufacturing Quality Assurance Manager with ACT1 Federal? Located in Fort Worth, Texas, this role is your chance to be at the forefront of cutting-edge aircraft manufacturing for the 5th Generation F-35 fighter jet. At ACT1 Federal, we are dedicated to supporting our nation's missions while ensuring safety and quality in all we do. As the F-35 Manufacturing Quality Assurance Manager, you'll play a crucial role in reviewing manufacturing strategies and quality systems to uphold our commitment to excellence. You'll analyze production operations, identifying potential issues and spearheading improvements to enhance build quality, ensuring every aircraft meets the highest standards. Your technical expertise in quality best practices—like AS9100 and ISO9001—and familiarity with data analysis software will help you deliver insightful reports and dashboards to stakeholders. Plus, you’ll coordinate with teams to assess new suppliers and contribute to all phases of the production process. To succeed in this role, you'll need a bachelor’s degree in engineering or a related field, along with at least six years of experience in aircraft manufacturing operations. If you thrive in a dynamic environment and have a passion for quality assurance in aviation, join us at ACT1 Federal and help us shape the future of aerospace!

Frequently Asked Questions (FAQs) for F-35 Manufacturing Quality Assurance Manager Role at ACT1 Federal
What are the main responsibilities of the F-35 Manufacturing Quality Assurance Manager at ACT1 Federal?

The F-35 Manufacturing Quality Assurance Manager at ACT1 Federal is responsible for overseeing the quality aspects of F-35 manufacturing and assembly processes. Key responsibilities include analyzing production operations for potential issues, reporting quality impacts to the F-35 Joint Program Office, and defining performance metrics for quality control. Additionally, the manager will assess new suppliers, collaborate with oversight teams, and prepare technical documents that ensure product integrity and airworthiness.

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What qualifications are required for the F-35 Manufacturing Quality Assurance Manager position at ACT1 Federal?

To be considered for the F-35 Manufacturing Quality Assurance Manager role at ACT1 Federal, candidates must possess a bachelor's degree in engineering or a technical field, along with at least six years of experience in aircraft manufacturing operations and quality assurance. Furthermore, a SECRET clearance with eligibility for SAR is required, along with in-depth knowledge of quality standards such as AS9100 and ISO9001, and familiarity with Lean and Six Sigma processes.

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What skills are important for the F-35 Manufacturing Quality Assurance Manager at ACT1 Federal?

Key skills for the F-35 Manufacturing Quality Assurance Manager at ACT1 Federal include strong analytical capabilities for evaluating manufacturing processes, excellent communication skills to convey insights and reports, and expertise in quality management systems. Familiarity with data analysis software like MATLAB and Power BI is essential, as well as understanding design producibility and problem-solving techniques in aviation manufacturing.

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What benefits does ACT1 Federal offer for the F-35 Manufacturing Quality Assurance Manager position?

ACT1 Federal provides a comprehensive benefits package for the F-35 Manufacturing Quality Assurance Manager, which includes medical, dental, and vision insurance, company-paid life insurance, short-term disability, flexible spending accounts, and a 401K plan. Additionally, employees receive paid time off, holidays, and an inclusive work environment that values diversity and equality.

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How can I demonstrate my experience for the F-35 Manufacturing Quality Assurance Manager role at ACT1 Federal?

Candidates can demonstrate their experience for the F-35 Manufacturing Quality Assurance Manager role by highlighting specific projects where they have led quality assurance efforts in aircraft manufacturing. Detailing familiarity with quality standards like AS9100, engaging in process improvement initiatives using Lean and Six Sigma, and showcasing ability to produce technical documentation and quality reports will also greatly enhance a candidacy.

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Common Interview Questions for F-35 Manufacturing Quality Assurance Manager
What specific experience do you have in aircraft manufacturing quality assurance?

In your answer, focus on your hands-on experience in quality assurance processes and any specific aircraft programs or projects you've worked on. Highlight how your contributions improved product quality and met stringent industry standards.

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How do you ensure compliance with quality standards in manufacturing?

Discuss your familiarity with quality management systems like AS9100 and ISO9001. Give examples of audits or inspections you've conducted to maintain compliance and any corrective actions taken to address non-conformance.

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Can you describe your experience with data analysis software related to quality assurance?

Share specific instances when you utilized data analysis tools such as MATLAB, Power BI, or Tableau to generate reports or dashboards. Illustrate how those insights led to informed decision-making and quality improvements.

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What strategies do you implement for continuous improvement in manufacturing processes?

Outline your approach to continuous improvement, perhaps through Lean and Six Sigma methodologies. Provide examples of initiatives you led that systematically reduced defects or optimized manufacturing efficiency.

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How do you handle conflicts or disagreements within the quality assurance team?

Discuss your conflict resolution skills, emphasizing diplomacy and effective communication. Share an example where you successfully mediated a disagreement, reinforcing team cohesion while focusing on maintaining quality standards.

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What is your experience working with cross-functional teams in a manufacturing environment?

Highlight your collaborative experiences, detailing how you've effectively worked with engineering, production, and supply chain teams. Describe a situation where cross-team collaboration positively affected project outcomes or product quality.

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How do you assess vendor or subcontractor quality management systems?

Explain your process for evaluating new suppliers, including audits, performance metrics, and compliance checks. Share anecdotes of how this assessment significantly impacted the quality of materials or services provided.

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Describe a time you identified a significant quality issue in production. How did you resolve it?

Provide a detailed account of the issue, your approach to investigation, and the steps taken to implement corrective actions. Highlight the impact of your resolution on production efficiency and product quality.

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What tools and techniques do you use for trend analysis in quality control?

Discuss specific statistical tools or software you prefer for conducting trend analysis, citing how you've used these to identify potential quality control issues and to guide preventative measures in the manufacturing process.

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What do you consider to be the most critical elements of quality assurance in aircraft manufacturing?

Articulate key quality assurance elements, such as compliance with regulatory standards, thorough documentation processes, effective training programs, and the importance of fostering a quality-centric culture among all manufacturing personnel.

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Full-time, on-site
DATE POSTED
April 1, 2025

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