Maintenance Manufacturing Reliability Engineer

As a Maintenance Manufacturing Reliability Engineer at ATS, your primary responsibilities include promoting safety culture, ensuring compliance with regulatory requirements, and working collaboratively with customers to devise engineered solutions that improve reliability and throughput. You'll also engage in identifying opportunities for capital expenditures and develop ROI presentations for equipment replacements

To be considered for the Maintenance Manufacturing Reliability Engineer position at ATS, you must possess a Bachelor’s degree in an ABET-accredited engineering program or have equivalent experience in heavy industrial maintenance. A minimum of five years of reliability experience is also essential, along with demonstrated proficiency in reliability toolsets and techniques such as Root Cause Analysis and Failure Mode Effects Analysis.

In your role as a Maintenance Manufacturing Reliability Engineer at ATS, you'll be expected to utilize various predictive maintenance technologies, and perform analyses including vibration testing and infrared thermography. You'll also engage with systems that focus on Work Execution Management to identify gaps and enhance maintenance practices, ensuring facilities work optimally.

Absolutely! ATS encourages its Maintenance Manufacturing Reliability Engineers to research and apply new equipment technologies and trends to bolster operational efficiency. You’ll have the freedom to innovate and propose enhancements that align with the company's reliability strategies, helping to create a culture focused on precision and excellence.

ATS is committed to professional development and growth, especially for Maintenance Manufacturing Reliability Engineers. With additional certifications, mentorship opportunities, and a strong emphasis on leadership, you can evolve into higher-level positions. Your interests in leadership roles will be nurtured, allowing you to shape your career pathway within ATS.

When approaching FMEA, I begin by gathering a cross-functional team to analyze the system or process being evaluated. Together, we identify potential failure modes, their causes, and effects. We then assess the severity of each failure and prioritize them based on their impact on operations. This collaborative approach helps ensure thorough analysis and buy-in for implementing improvements.

In my previous roles, I've utilized various predictive maintenance technologies, including vibration analysis, thermal imaging, and oil analysis. I have proficiency in interpreting the data generated by these tools and have implemented strategies that address any potential risks before they lead to failures. This proactive approach has resulted in significant cost savings and increased uptime.

My method for conducting RCA involves gathering data from various stakeholders to ensure a comprehensive understanding of the issue. I utilize techniques such as the '5 Whys' and fishbone diagrams to trace back the root cause. It's crucial to appreciate the different perspectives at play to truly address the underlying issue effectively.

Compliance is critical in maintenance practices. I stay updated on the latest regulations and standards, such as OSHA and EPA guidelines. I also ensure that all team members are trained on compliance protocols and conduct regular audits to identify any gaps in adherence. Working closely with leadership during these processes ensures alignment with company values and legal requirements.

I believe open communication is key to effective collaboration. I regularly set up meetings with cross-functional teams to discuss ongoing projects and seek input on reliability strategies. Additionally, I encourage team members to share their insights and challenges, fostering a culture of teamwork that enhances problem-solving.

In my previous position, I implemented a predictive maintenance program that included regular data analysis and trend monitoring. By addressing potential issues before failures occurred, we increased machine uptime by 30% and significantly decreased maintenance costs. This proactive strategy was well-received and became a standard practice.

Safety is paramount in maintenance roles. I always adhere to established safety protocols and conduct safety briefings before starting any task. I ensure all team members have the necessary personal protective equipment and are trained in the latest safety measures. It's about creating a culture where everyone prioritizes their well-being.

Data analysis is integral to my role; I use it to track and predict equipment performance trends. I apply statistical techniques to analyze historical data, which helps in making informed decisions about maintenance schedules and identifying areas for improvement. This analytical approach contributes significantly to reliability enhancements.

I have extensive experience with Work Execution Management (WEM) systems, using them to track maintenance work orders, analyze performance metrics, and identify areas for improvement. By training my team on these systems, we've improved our efficiency in executing maintenance tasks and decreased response times to critical issues.

I'm motivated by the challenge of solving complex maintenance issues and the opportunity to enhance manufacturing reliability. I take pride in fostering a proactive environment where potential problems are addressed before they impact production. Ultimately, it’s about contributing to a team that strives for excellence and operational efficiency.