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Manufacturing Engineer - NPI - job 1 of 2

About Commonwealth Fusion Systems: 


Commonwealth Fusion Systems is on a mission to deliver the urgent transition to fusion energy.


Combining decades of research, top talent and new technologies, we’re designing and building commercially viable fusion power plants. And working with policymakers and suppliers to build the energy industry of the future. 


We’re in the best position to make it happen. Since 2018, we’ve raised over $2 billion in capital – more than any other fusion energy company in the U.S.


Now we’re looking for more thinkers, doers, builders, and makers to join us. People who’ll bring new perspectives, solve tough problems, and thrive as part of a team. 


If that’s you and this role fits, we want to hear from you.


Join the power movement as a Manufacturing Engineer - NPI


As a Manufacturing Engineer at CFS, you will play a crucial role in transitioning new products from development to full-scale production. You will work closely with cross-functional teams, including product design, quality assurance, supply chain, and production, to ensure the introduction of new products to manufacturing. The ideal candidate has a strong engineering background, excellent problem-solving skills, and experience with moving products from R&D into manufacturing.


What you'll do:
  • Collaborate with product design and development teams to develop and understand product specifications, requirements, and manufacturing challenges
  • Develop, implement, and qualify manufacturing processes for new products, ensuring they meet quality, cost, and production rate targets
  • Design and optimize production layouts, tooling, and fixtures to support efficient manufacturing
  • Conduct Design for Manufacturing (DFM) and Design for Assembly (DFA) analysis to improve product design
  • Create and maintain process documentation, including work instructions, process flow diagrams, pFMEA’s, and standard operating procedures (SOPs)
  • Coordinate with the supply chain and planning teams to source components and materials, ensuring timely delivery and compliance with quality standards
  • Develop, monitor and analyze manufacturing performance metrics to identify and implement continuous improvement opportunities
  • Provide hands-on training and support to production personnel on work instructions, processes, equipment, and best practices
  • Troubleshoot and resolve production and quality issues, collaborating with relevant teams to ensure timely resolution
  • Ensure compliance with safety regulations and quality standards


What we’re looking for:
  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field
  • 5+ years of experience in manufacturing engineering, with experience transitioning products from R&D to manufacturing
  • Experience with Lean Manufacturing, Six Sigma, or other process improvement methodologies
  • Excellent communication and interpersonal skills, with the ability to work effectively in cross-functional teams
  • Strong analytical and problem-solving skills, with a detail-oriented approach
  • Ability to work in a fast-paced, dynamic environment and manage multiple priorities


Bonus points for:
  • Experience with magnets, thermo-mechanical assemblies, machining, welding, and/or vacuum systems
  • Experience with the application of Lean and/or Six Sigma methodologies
  • Experience writing and developing equipment specifications and maintenance plan
  • Experience with CAD software
  • Proficiency in work instruction writing, material planning, process mapping, and capacity modeling
  • Ability to read and understand technical drawings, incl. GD&T and tolerance stack-ups
  • High self-motivation and drive to execute quickly with excellent troubleshooting/ problem-solving skills 


Must-have Requirements:
  • Ability to lift up to 50 lbs occasionally
  • Perform activities such as typing, standing, stooping, and sitting, for extended periods of time
  • Dedication to safety to mitigate hazards that may include heat, cold, noise, fumes, strong magnets, lead, high voltage, and cryogenics
  • Willingness to occasionally travel or work required nights/weekends/on-call


$80,000 - $180,000 a year
Salary range for this full-time position + equity + benefitsThe actual salary will depend on level, location, qualifications, and experience. The range displayed on each job posting reflects new hire salaries for the position across all US locations. Benefits include:
•  Competitive compensation with equity
•  12.5 Company-wide Holidays
•  Flexible vacation days
•  10 sick days
•  Generous parental leave policy
•  Health, dental, and vision insurance
•  401(k) with employer matching
•  Professional growth opportunities
•  Team-building activities

#LI-Onsite


At CFS, we excel in fast-paced environments, driven by our values of integrity, execution, impact, and self-critique. As we grow, we’re eager to bring on mission-driven folks who offer diverse perspectives and fresh ways to tackle challenges.


We value diversity deeply and are proud to be an equal opportunity employer by choice. We consider all qualified applicants equally, regardless of race, color, national origin, ancestry, citizenship status, protected veteran status, religion, physical or mental disability, marital status, sex, sexual orientation, gender identity or expression, age, or any other basis protected by law.

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Average salary estimate

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$180000K

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What You Should Know About Manufacturing Engineer - NPI, Commonwealth Fusion Systems

Join Commonwealth Fusion Systems (CFS) as a Manufacturing Engineer - NPI and be part of a transformative mission to advance fusion energy! Based in Devens, MA, we're on a journey to revolutionize how the world views energy, channeling decades of research and millions in investments to create commercially viable fusion power solutions. As a Manufacturing Engineer, you will play an essential role in seamlessly transitioning new products from development into full-scale production. Collaborating with diverse teams – from product design to quality assurance – you'll ensure that our innovative ideas move smoothly down the production line. Your expertise in engineering and problem-solving will help tackle manufacturing challenges while adhering to quality, cost, and production targets. You will design efficient production layouts, develop and optimize manufacturing processes, and produce critical documentation like work instructions and process flow diagrams. Your thoughtful analysis will guide product improvements, and your hands-on training will empower production staff to excel. With a bachelor's degree in Mechanical, Manufacturing, or Industrial Engineering and at least 5 years of experience transitioning products from R&D to manufacturing, you'll thrive in our fast-paced environment. We value drive and innovation, and your commitment to safety and quality will help us elevate fusion energy to new heights. If you're ready to take on challenges and make a significant impact in the energy sector, we can't wait to hear from you!

Frequently Asked Questions (FAQs) for Manufacturing Engineer - NPI Role at Commonwealth Fusion Systems
What are the key responsibilities of a Manufacturing Engineer - NPI at Commonwealth Fusion Systems?

As a Manufacturing Engineer - NPI at Commonwealth Fusion Systems, your primary responsibilities include collaborating with product design teams to understand specifications, developing and qualifying manufacturing processes, designing production layouts, and conducting analysis to improve product design. You'll also create and maintain documentation, coordinate with supply chain teams, and troubleshoot production issues, ensuring compliance with safety and quality standards.

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What qualifications are needed for the Manufacturing Engineer - NPI position at Commonwealth Fusion Systems?

To qualify for the Manufacturing Engineer - NPI role at Commonwealth Fusion Systems, candidates should have a bachelor's degree in Mechanical, Manufacturing, or Industrial Engineering or a related field, coupled with at least 5 years of relevant experience. Strong communication skills, problem-solving abilities, and familiarity with manufacturing improvement methodologies like Lean and Six Sigma are essential.

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What kind of work environment can I expect as a Manufacturing Engineer - NPI at Commonwealth Fusion Systems?

As a Manufacturing Engineer - NPI at Commonwealth Fusion Systems, you can expect a dynamic, fast-paced work environment focused on innovation and collaboration. You'll interact closely with cross-functional teams, tackling challenges in a high-energy setting that promotes diverse perspectives and encourages continuous improvement and professional growth.

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How does Commonwealth Fusion Systems support professional growth for Manufacturing Engineer - NPI positions?

Commonwealth Fusion Systems actively supports the professional growth of its Manufacturing Engineers by providing access to continuous learning opportunities, participation in team-building activities, and a culture that encourages self-critique and innovation. This empowers you to develop your skills and advance your career within a mission-driven organization.

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What is the salary range and benefits for the Manufacturing Engineer - NPI position at Commonwealth Fusion Systems?

The salary range for the Manufacturing Engineer - NPI position at Commonwealth Fusion Systems is between $80,000 and $180,000 annually, depending on experience and qualifications. Additionally, CFS offers a competitive benefits package that includes health insurance, 401(k) matching, flexible vacation days, and generous parental leave, among others.

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Common Interview Questions for Manufacturing Engineer - NPI
Can you describe your experience with transitioning products from R&D to manufacturing?

In answering this question, provide specific examples of your past projects where you successfully navigated the transition process. Focus on the challenges faced, the methodologies used, and how your engineering skills contributed to successful outcomes.

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What Lean Manufacturing principles have you successfully applied in your previous roles?

Share specific Lean techniques you've implemented, such as value stream mapping or 5S. Discuss how these initiatives improved efficiency and reduced waste in your past manufacturing processes to highlight your practical understanding of Lean principles.

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How do you approach designing tools and fixtures for manufacturing processes?

Highlight your design process by discussing how you gather requirements, consult with team members, and iterate on designs. Mention any software tools you use for designing and the importance of feedback from production teams in making the final decisions.

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What methods do you use for identifying and documenting process improvements?

Discuss whether you utilize process mapping, data analysis, or employee feedback to identify areas for improvement. Explain how you document these improvements and implement them while ensuring all stakeholders are informed and trained accordingly.

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Can you provide an example of a time when you resolved a production quality issue?

Prepare a situation-based response where you identified a quality issue, explained the root cause analysis you conducted, and shared the steps you took to resolve it. Emphasize how your actions led to improved product quality and operational efficiency.

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What tools do you use for creating process documentation?

Mention specific tools or software you are proficient in for creating process documentation, such as CAD programs for layouts or documentation tools like Microsoft Office or specialized software. Explain how clear documentation contributes to successful training and smooth operations.

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How do you ensure compliance with safety regulations in the manufacturing process?

Explain your approach to safety compliance, emphasizing your understanding of industry standards and regulations. Discuss the training you provide to staff and how you maintain safety protocols during each phase of the manufacturing process.

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Describe a challenging project you worked on and how you managed it.

Use the STAR method (Situation, Task, Action, Result) to guide your response. Detail the challenges you faced, the solutions you implemented, and the positive outcomes achieved, reflecting your ability to manage complexity in a manufacturing environment.

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How do you handle disagreements or conflicts in cross-functional teams?

Emphasize your interpersonal skills, discussing how you approach conflicts with a collaborative mindset. Share how you seek to understand different perspectives and facilitate discussions that lead to constructive resolutions.

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What motivates you to work in the field of manufacturing engineering?

Reflect on your passion for engineering and the impact that manufacturing has on innovation and society. Connect your motivations to the mission of Commonwealth Fusion Systems, showcasing your alignment with the company’s goals and your drive to contribute meaningfully.

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Full-time, on-site
DATE POSTED
March 25, 2025

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