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Job details

Plant Operations Manager

Job Details

Job Location:    Courion - St. Louis, MO
Salary Range:    Undisclosed

Description

The Plant Operations Manager will lead engineering and operations at Courion, a manufacturing facility dedicated to producing Freight Elevator Systems. This role is pivotal in overseeing site operations with a focus on Safety, Quality, Delivery, Cost, Inventory, and People. The Plant Operations Manager will partner closely with the local and corporate leadership teams to foster an inclusive culture of continuous improvement and employee engagement, driving performance to meet and exceed the goals of Courion and the broader Vantage organization.

The ideal candidate will be a visible leader on the shop floor with a strong background in manufacturing and engineering, capable of scaling operations, optimizing efficiency through Lean methodologies, and cultivating a high-performing team culture.

Key Responsibilities

Safety Leadership

  • Responsible for ensuring the health and safety of every team member within the Courion business.
  • Foster and maintain a Safety-First culture, aligned with Vantage’s ABC’s of Safety.
  • Ensure all employees understand and adhere to safety procedures and protocols.

Operational Excellence

  • Established key business strategies with VP, Manufacturing, with a forward-thinking approach to improve efficiency, profitability, and growth.
  • Oversee Quality Management System processes and ensure integration into all operations.
  • Develop and track KPIs to measure individual, team, and plant performance.
  • Execute corrective actions and countermeasures for underperforming metrics, ensuring quick implementation and continuous improvement.
  • Prioritize and manage production schedules considering labor availability, sales forecasts, equipment efficiency, and material supply.
  • Reduce aggregate inventory levels by meeting or exceeding inventory goals.
  • Establish and manage budgeting and budget execution with a focus on product cost and overall margins. This includes overseeing equipment and capital improvements.

Continuous Improvement

  • Champion a Continuous Improvement Culture, implementing systems such as VIP, Kaizen, CAPEX, and Lean Management.
  • Lead Gemba walks, layered audits, tiered meetings, and monthly all-employee meetings.
  • Identify and implement activities to reduce manufacturing costs and improve operational efficiency.
  • Champion site Value Stream Transformation initiatives across front end order/engineering processes and shop floor layout/processes.

Customer Focus

  • Ensure a Customer First approach is embedded into the organization.
  • Ensure industry-leading delivery performance by maintaining superior standards of quality, lead-time, and accuracy. 
  • Collaborate with engineering and product development teams to support new product introductions and align production capabilities with customer needs.

People Leadership

  • Attracts, develops, and retains the best talent including a robust succession plan for every key position.
  • Foster an inclusive and engaging employee culture with strong reward and recognition systems.
  • Lead training and development initiatives to enhance skillsets and drive team performance.

Key Attributes

  • Proactive safety leadership and the ability to instill a Safety-First Culture.
  • Strong operational mindset with the ability to translate strategic goals into actionable plans.
  • Establishes clear goals and objectives and fosters employee engagement at all levels of the organization.
  • Excellent problem-solving and analytical skills with a methodical and data-driven approach.
  • Strong product engineering capability to streamline design to manufacturing processes.
  • High-level influencing and communication skills to drive collaboration and alignment.
  • Ability to simplify complex challenges and prioritize multiple initiatives effectively.
  • Skilled at adapting workflows to meet evolving demands and time constraints.
  • Demonstrates cultural awareness and organizational sensitivity.

Qualifications


Requirements

  • Associate’s degree: Engineering, Industrial Technology, Business Administration, or related field; bachelor’s or master’s degree preferred.
  • 5+ years’ experience in leading manufacturing and engineering organizations.
  • Experience in Lean Six Sigma and continuous improvement methodologies preferred.
  • Proficiency in Microsoft Office Suite; experience with ERP systems (Visual 9 preferred).
  • Familiarity with CPQ/CRM systems is a plus.
  • Self-motivated with the ability to work independently in a fast-paced environment.
  • Outstanding leadership skills with an elevated level of personal integrity.
  • Strong grasp of data analysis, performance metrics, and problem-solving.
What You Should Know About Plant Operations Manager, Gal Manufacturing, a Vantage Elevation Company

If you're looking to take the lead in an exciting role, the Plant Operations Manager position at Courion in St. Louis, Missouri, just might be your perfect match! In this pivotal role, you will oversee engineering and operations at our manufacturing facility dedicated to producing top-notch Freight Elevator Systems. Your leadership will help cultivate a Safety-First culture while driving operational excellence and product quality. Imagine being the backbone of our team—where you'll collaborate with both local and corporate leaders to create an environment of continuous improvement and employee engagement. You’ll be a central figure on the shop floor, leveraging your background in manufacturing and engineering to optimize processes using Lean methodologies. Managing budgets, prioritizing production schedules, and tracking key performance indicators will be part of your day-to-day responsibilities. Plus, your commitment to quality and customer focus will ensure that we not only meet but exceed our operational goals. As a key player in team development, you’ll attract, mentor, and retain the best talents while fostering an inclusive work environment. If you thrive in fast-paced settings and are passionate about creating efficient operations and high-performing teams, this role at Courion may be your next big step!

Frequently Asked Questions (FAQs) for Plant Operations Manager Role at Gal Manufacturing, a Vantage Elevation Company
What are the primary responsibilities of a Plant Operations Manager at Courion?

The Plant Operations Manager at Courion is responsible for overseeing all engineering and operational activities related to Freight Elevator Systems production. This includes ensuring a Safety-First culture, driving operational excellence, managing budgets, optimizing efficiency through Lean methodologies, and fostering employee engagement through continuous improvement initiatives.

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What qualifications do you need to be a Plant Operations Manager at Courion?

To qualify for the Plant Operations Manager position at Courion, candidates should possess an associate’s degree in a relevant field, although a bachelor’s or master’s degree is preferred. They should also have at least 5 years of experience in manufacturing and engineering leadership, familiarity with Lean Six Sigma methodologies, and exceptional leadership, problem-solving, and analytical capabilities.

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How does Courion promote a safety-first culture for the Plant Operations Manager role?

Courion promotes a safety-first culture by ensuring that all employees adhere to safety protocols and procedures. The Plant Operations Manager plays a crucial role in fostering this culture by leading with proactive safety measures and maintaining compliance with Vantage’s ABC’s of Safety, ultimately ensuring the well-being of every team member.

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What skills are essential for a successful Plant Operations Manager at Courion?

A successful Plant Operations Manager at Courion should exhibit exceptional problem-solving and analytical skills, strong leadership and communication abilities, and a methodical approach to data analysis. Additionally, adaptability and proficiency in operational strategies are vital for driving performance and efficiency.

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In what ways does the Plant Operations Manager contribute to employee engagement at Courion?

The Plant Operations Manager contributes to employee engagement at Courion by creating a supportive and inclusive workplace environment. This includes implementing reward and recognition systems, leading training initiatives to enhance skillsets, and establishing clear goals that empower team members to work collaboratively toward achieving the company’s operational objectives.

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Common Interview Questions for Plant Operations Manager
Can you describe your experience with Lean manufacturing principles as a Plant Operations Manager?

When answering this question, highlight specific examples of how you've implemented Lean methodologies in previous roles. Discuss the results achieved, such as reduced waste and improved efficiency, and demonstrate your understanding of continuous improvement initiatives.

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How do you ensure safety in a manufacturing environment?

In your response, emphasize your proactive approach to safety management, including employee training, adherence to safety protocols, and fostering a culture of safety awareness. Provide examples of safety improvements you've implemented effectively.

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What strategies do you use to manage production schedules and meet delivery deadlines?

Discuss your approach to balancing labor availability, sales forecasts, and equipment efficiency. Mention tools or technology you utilize to track progress and adapt schedules as needed to meet operational demands.

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How would you drive a culture of continuous improvement among your team?

You can describe techniques such as Gemba walks, Kaizen events, and employee-driven improvement initiatives. Share an example of how you encouraged team participation in improving processes and recognizing their contributions.

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What metrics do you consider most important for evaluating plant performance?

Identify key performance indicators (KPIs) relevant to manufacturing, such as output rates, quality levels, inventory turnover, and safety incidents. Explain how you track these metrics and make adjustments based on performance data.

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Describe a challenging problem you faced in a previous role and how you resolved it.

When answering this, choose a specific example that highlights your problem-solving skills. Discuss the context, your analysis of the situation, the action taken, and the successful outcome, underlining your ability to adapt and manage challenges.

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How do you approach talent development within your team?

Share your philosophy on employee engagement, mentorship, and training opportunities. Discuss how you identify potential leaders and create succession plans to ensure robust talent development across the organization.

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What’s your experience with budget management and cost reduction initiatives?

Relate your experiences with budget oversight, including how you allocate resources effectively. Provide examples of successful cost-reduction initiatives and the impact they had on operational efficiency and profitability.

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How do you handle conflicts within your team or between departments?

Display your conflict-resolution skills by sharing an instance where you successfully mediated a conflict. Explain your approach to facilitating open communication and developing solutions that benefit all parties involved.

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What role does customer feedback play in your operational strategy?

Discuss how customer feedback can inform production priorities and improvements. Share your proven methods to integrate feedback into operational strategies to enhance product quality and delivery performance.

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MATCH
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FUNDING
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TEAM SIZE
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HQ LOCATION
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EMPLOYMENT TYPE
Full-time, on-site
DATE POSTED
March 29, 2025

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