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Lead Software/Controls Engineer

Job Description Summary

Lead engineer accountable for reliability and quality of factory developed software. Part of the technical team responsible for the Fuel Manufacturing Operation in the Nuclear business. This engineer ensures factory critical software is reliable, adequate, and meets business security requirements.

Job Description

Essential Responsibilities:

Include but are not limited to:

  • Audit the performance, security, and reliability of internally developed software by:
    • Interacting with operators, process engineers, technicians, and management
    • Interacting with technical personnel from Digital Technology (IT & Security)
    • Interacting with manufacturing equipment and processes
    • Performing code reviews
    • Utilizing code scanning services/applications
    • Documenting bugs, outages, faults, etc.
  • First line of engineering escalation for software reliability or feature issues.
  • Document issues, changes, and releases using a Version Control Management application (GitHub Enterprise, GitLab, Subversion).
  • Add features to existing software such as I/O with manufacturing equipment and local data management.
  • Upgrade and port legacy software written in FORTRAN, VB6, C to modern platforms such as .NET, Node.js, Python.
  • Port prototype and legacy software from OpenVMS to Windows/Linux (or others).
  • Develop automated tests, diagnostic tools, and application deployment routines.
  • Package and archive existing 3rd party libraries and dependencies (Artifactory, NuGet, NPM, pip).
  • Use and maintain a CI/CD pipeline using GitHub Enterprise and Propel.
  • Develop web-based and embedded systems HMIs (Human Machine Interface).
  • Develop interfaces between manufacturing equipment and software applications using industrial protocols such as GE SRTP, OPC-UA, MQTT, etc.
  • Review, design, generate, update, and monitor manufacturing equipment, devices, systems, and processes in the fuel components area, including both mechanical and electrical/instrumentation aspects of equipment.
  • Embrace Global Nuclear Fuel’s nuclear safety culture, where work is performed with an overriding priority on integrity, safety, security, and quality.
  • Responsible for understanding safety controls for equipment and able to design, implement, execute, and review Function Test Instructions (FTIs) to ensure operability.
  • Ensure compliance with all safety and quality regulations and metrics through use of compliance calendars, databases, and tracking systems.
  • Develop and/or improve process automation of existing or new manufacturing processes.
  • Maintain, review, update and create area operating procedures (OPS), method sheets (MS), temporary operating instructions (TOIs) and job hazards analyses (JHA).
  • Responsible for supporting planned and unplanned maintenance activities.
  • Support New Product Introduction (NPI) initiatives in the fuel components operation, including process development and design of experiments (DOE)’s.
  • Identify and implement proactive solutions for incremental and step change process improvements related to safety, quality, and output through use of Lean and Six Sigma tools.

Required Qualifications:

  • 4 Year Technical Degree in Engineering or Computer Science.
  • Minimum 1 year of experience with software development and maintenance.

Eligibility Requirements:

  • This role requires access to U.S. export-controlled information. If applicable, final offers will be contingent on ability to obtain authorization for access to U.S. export-controlled information from the U.S. Government.
  • Must be comfortable working onsite at the GEH facility in Wilmington, NC on a regular basis.
  • Ability to wear personal protective equipment, i.e. safety shoes, safety glasses, ear plugs.
  • Walk up and down stairs multiple times during the day.  Occasionally climb ladders. 
  • Crawling, kneeling, crouching, reaching around manufacturing equipment on a weekly basis. 
  • Must be 18 years or older and have legal authorization to work in the United States.
  • Must maintain after hours cell phone availability.

Desired Characteristics:

  • Bachelor’s degree in engineering or computer science.
  • Strong aptitude for problem solving in software development and maintenance.
  • Experience with OpenVMS, Unix, Windows.
  • Experience with VBA and/or VB6 (Visual Basic).
  • Experience with modern software development platforms such as .NET.
  • Proficiency with Version Control Systems: git, GitHub, Subversion.
  • Knowledge of CI/CD pipeline technology.
  • Experience with industrial control hardware: PLCs, field IO, HMIs

The base pay range for this position is $90,000-110,000. The specific pay offered may be influenced by a variety of factors, including the candidate's experience, education, and skill set. This position is also eligible for bonuses, such as a performance bonus/variable incentive compensation/equity. This position is expected to close on 4/7/2025.

The company pays a geographic differential of 110%, 120%, or 130% of salary in certain areas.

Healthcare benefits include medical, dental, vision, and prescription drug coverage; access to a Health Coach, a 24/7 nurse-based resource; and access to the Employee Assistance Program, providing 24/7 confidential assessment, counseling, and referral services. Retirement benefits include the GE Retirement Savings Plan, a tax-advantaged 401 (k) savings opportunity with company matching contributions and company retirement contributions, as well as access to Fidelity resources and planning consultants. Other benefits include tuition assistance, adoption assistance, paid parental leave, disability insurance, life insurance, and paid time-off for vacation or illness.

General Electric Company, Ropcor, Inc., and in some cases their affiliates, each sponsor certain employee benefit plans or programs (i.e., is a "Sponsor"). Each Sponsor reserves the right to terminate, amend, suspend, replace, or modify its benefit plans and programs at any time and for any reason, in its sole discretion. No individual has a vested right to any benefit under a Sponsor's welfare benefit plan or program. This document does not create a contract of employment with any individual.

#LI-DY1 

Average salary estimate

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$90000K
$110000K

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What You Should Know About Lead Software/Controls Engineer, Gevernova

Are you ready to take your engineering skills to the next level? At General Electric in Wilmington, NC, we're on the lookout for a Lead Software/Controls Engineer to join our innovative team responsible for the Fuel Manufacturing Operation in our Nuclear business. In this role, you'll be the guardian of our software's reliability and quality, making sure that the factory-developed code not only meets our rigorous security standards but also performs flawlessly for our operators and engineers alike. You'll get the chance to dive deep into complex problem-solving, performing code reviews, upgrading legacy systems to modern platforms, and even developing automated tests that ensure our software operates without a hitch. If you have a passion for technology and a drive to enhance manufacturing processes while maintaining the highest safety standards, this could be the perfect fit for you! With a variety of responsibilities from documenting bugs to designing new features, every day brings something new and exciting. You’ll be collaborating with various teams, from digital technology to manufacturing equipment, ensuring everything runs smoothly. Plus, the company culture prioritizes safety, integrity, and quality, so you can be proud of the work you do. So if you're someone who thrives in a fast-paced, supportive environment and has the qualifications to back it up, we want to hear from you! Join us in making a difference and be part of something big.

Frequently Asked Questions (FAQs) for Lead Software/Controls Engineer Role at Gevernova
What are the main responsibilities of a Lead Software/Controls Engineer at GE in Wilmington, NC?

The Lead Software/Controls Engineer at General Electric in Wilmington, NC is primarily responsible for ensuring the reliability and quality of factory-developed software. This includes auditing performance and security, performing code reviews, documenting issues, and interacting with various stakeholders to support manufacturing processes. The role also involves upgrading legacy software and developing automated testing tools to enhance operational efficiency.

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What qualifications are required for the Lead Software/Controls Engineer position at General Electric?

To qualify for the Lead Software/Controls Engineer role at General Electric, candidates must possess a 4-year technical degree in Engineering or Computer Science and have a minimum of one year of experience in software development and maintenance. Additional preferred skills include experience with software version control systems, modern development platforms, and an understanding of industrial control hardware.

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What types of software will I be working with as a Lead Software/Controls Engineer at GE?

As a Lead Software/Controls Engineer at General Electric, you will work with a variety of programming languages and platforms. Key responsibilities include upgrading legacy code in FORTRAN, VB6, or C to modern languages like .NET, Node.js, and Python. You'll also engage with CI/CD pipeline technology and develop interfaces using industrial protocols such as GE SRTP and OPC-UA.

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Is experience with industrial control systems important for the Lead Software/Controls Engineer role at GE?

Yes, having experience with industrial control systems is advantageous for the Lead Software/Controls Engineer position at General Electric. Familiarity with hardware such as PLCs, HMIs, and field IO will aid in developing effective software solutions that interface with manufacturing equipment, ensuring overall system efficiency and reliability.

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What kind of working environment should I expect as a Lead Software/Controls Engineer at GE?

The working environment for a Lead Software/Controls Engineer at General Electric is dynamic and collaborative. You will be working on-site at the GEH facility in Wilmington, NC, where safety, integrity, and quality are paramount. Expect to engage closely with various teams and manage hands-on tasks that require both technical expertise and practical problem-solving skills.

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Common Interview Questions for Lead Software/Controls Engineer
How do you ensure the reliability of software in a manufacturing environment?

To ensure software reliability in a manufacturing environment, I prioritize thorough code reviews, utilize automated testing tools, and regularly audit performance metrics. Communication with cross-functional teams is crucial to identify potential reliability issues proactively.

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Can you describe your experience with modern software development platforms?

In my previous roles, I have extensive experience with modern software development platforms such as .NET and Node.js. I've utilized these platforms to upgrade legacy systems and develop new functionalities that enhance operational efficiency.

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What strategies do you employ when debugging legacy software?

When debugging legacy software, I utilize a systematic approach that involves isolating sections of code, employing debugging tools, and conducting thorough testing. I also document findings to ensure ongoing improvements and prevent recurrence of issues.

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How do you approach working with multiple stakeholders in a technical project?

I approach collaboration with stakeholders by facilitating open communication, actively listening to their concerns, and integrating their feedback into project plans. Building strong relationships is essential for aligning technical solutions with their operational needs.

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What experience do you have with CI/CD pipelines?

I have hands-on experience managing CI/CD pipelines, primarily using GitHub Enterprise and Propel. This has allowed me to streamline software deployments, enhance collaboration among team members, and ensure faster delivery of high-quality software.

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Describe your familiarity with safety standards in software development.

I am well-versed in integrating safety standards during the software development lifecycle by adhering to compliance requirements, conducting risk assessments, and implementing best practices that prioritize safety and reliability alongside code development.

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What techniques do you utilize for process automation in manufacturing?

For process automation in manufacturing, I employ Lean and Six Sigma techniques to analyze workflows, pinpoint inefficiencies, and implement automated solutions that enhance productivity while minimizing errors.

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Can you explain your experience with version control systems?

I have extensive experience with version control systems, such as Git and Subversion, which I use to manage code revisions, track changes, and facilitate collaborative development among team members.

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How do you handle the integration of software with industrial hardware?

Integrating software with industrial hardware entails understanding communication protocols and testing interfaces thoroughly. I focus on developing robust APIs that ensure seamless interaction between software applications and manufacturing equipment.

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What methodologies do you use to improve software quality?

To improve software quality, I implement agile methodologies, focus on continuous integration, and prioritize user feedback throughout the development process. Regular code audits and unit testing are integral to maintaining high standards.

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DATE POSTED
March 30, 2025

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