Process Engineer

As a Process Engineer at Knauf Insulation North America, your primary responsibilities will include managing the Fiberizing process and ensuring the delivery of glass with the proper viscosity, temperature, and chemistry. You will also oversee the plant's recycled water system and perform analyses on manufacturing data to drive process improvements. The role involves collaboration with cross-functional teams to lead projects focused on cost reduction and enhanced manufacturing capabilities.

To qualify for the Process Engineer position at Knauf Insulation North America, candidates must hold a Bachelor's Degree in Mechanical, Chemical, or Ceramic Engineering or a related field. Furthermore, having a minimum of three to five years of experience in Process/Manufacturing Engineering, especially within the glass or insulation industries, is beneficial. Lean Certifications or Green/Black Belt status are also preferred.

Knauf Insulation North America is committed to employee growth and offers numerous opportunities for Process Engineers to advance their careers. This includes career development programs, tuition reimbursement for further education, and an environment that fosters innovation and collaboration. Employees are encouraged to lead projects aimed at continuous improvement, providing a platform to enhance skills and drive personal and professional growth.

Process Engineers at Knauf Insulation North America can expect a comprehensive benefits package that includes medical, dental, and vision insurance starting on day one. Alongside competitive compensation, the package also features paid parental leave, a robust 401(k) retirement plan with matching contributions, life insurance, and vacation time. The company promotes a positive work-life balance and employee well-being, making it an attractive workplace.

The culture at Knauf Insulation North America is vibrant, dynamic, and inclusive. As a Process Engineer, you will find yourself in an environment that values collaboration, innovation, and accountability. The company actively fosters a workforce that feels empowered to contribute ideas and impact the company's success positively. Knauf Insulation prioritizes employee well-being and encourages a diverse and supportive workplace culture.

When answering this question, highlight your analytical skills and experience with specific methodologies, such as Lean or Six Sigma. Discuss any past successes in improving efficiency or quality in manufacturing processes and how you would apply those lessons at Knauf Insulation North America.

Use the STAR method to explain a situation where you collaborated with different departments. Focus on how you facilitated communication among teams and drove a successful project outcome relevant to the responsibilities of a Process Engineer.

Mention specific engineering and data analysis tools you are proficient in, such as CAD software, MATLAB, or data visualization tools. Emphasize your ability to effectively use these tools to monitor process parameters and improve manufacturing quality at Knauf Insulation North America.

Explain your methodical approach to troubleshooting and problem-solving. Mention real examples of process failures you've encountered and how you systematically investigated the root cause, implemented corrective actions, and documented lessons learned to prevent future occurrences.

Demonstrate your research into Knauf Insulation’s initiatives for environmental sustainability. Discuss their use of post-consumer recycled materials and express your enthusiasm for working in such a forward-thinking company that prioritizes eco-friendly practices in manufacturing.

Discuss your strategies for continuous learning, such as attending industry conferences, enrolling in relevant courses, or participating in professional organizations. Mention specific resources or communities that keep you informed and how this knowledge benefits your role as a Process Engineer.

Share your ideas on creating an inclusive workplace culture, such as initiating team-building activities or employee recognition programs. Emphasize the positive correlation between employee engagement and productivity, highlighting how you would approach this at Knauf Insulation North America.

This question assesses your communication skills. Choose a relevant technical concept related to the position and explain it in simple terms, showcasing your ability to convey complex information effectively and your desire to collaborate with cross-functional teams at Knauf.

Discuss specific quality metrics relevant to the insulation manufacturing process, such as viscosity, temperature, and glass properties. Explain how monitoring these parameters enhances product quality and ensures customer satisfaction, aligning with Knauf Insulation’s focus on maintaining high standards.

Describe your approach to workload management, focusing on how you assess task urgency and importance. Share examples of how you've successfully managed multiple projects or responsibilities simultaneously in previous positions, emphasizing your organizational skills in a manufacturing setting.