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Controls Engineer

Job Summary Applies standard engineering techniques to design, develop, and maintain instrumentation or controls systems. Job Duties Oversee sourcing and purchasing, shipping and receiving, handling, inventory control, Automate manufacturing or similar processes through the use of instrumentation or controls systems ·         Develop new and modify existing PLC or HMI applications, interfaces or embedded controls ·         Participate in set-up and commissioning of new facilities or upgrading of existing facilities ·         Troubleshoot and resolve malfunctions and make recommendations that will improve efficiency or quality of operations ·         Document specifications and operating procedures ·         Complete all necessary documents fully and accurately ·         Adhere to 5S standards (e.g., maintain cleanliness of work area, etc.) ·         Follow all Safety, Environmental and Quality policies and procedures ·         Perform other duties as assigned Experience and Education Perform work under general supervision ·         Handle moderately complex issues and problems and refer more complex issues to higher-level staff ·         Possess solid working knowledge of subject matter ·         May provide leadership, coaching and/or mentoring to a subordinate group ·         Typically require a bachelor's degree and 2 to 4 years of experience Competencies/ Skills ·         Intermediate verbal and written communication skills ·         Critical thinking skills ·         Problem solving skills ·         Math skills ·         Computer skills ·         Technical expertise

Average salary estimate

$80000 / YEARLY (est.)
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$70000K
$90000K

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What You Should Know About Controls Engineer , MacLean Power Systems

As a Controls Engineer at our innovative company in Alabaster, Alabama, you'll dive into the exciting world of automation and control systems. In this role, you'll apply your engineering skills to design, develop, and maintain instrumentation systems that are crucial to our manufacturing processes. You'll be involved in sourcing, purchasing, and managing inventory, ensuring our operations run smoothly and efficiently. You'll have the opportunity to develop new PLC and HMI applications, while also modifying existing controls to keep our systems at the cutting edge. Your responsibilities will include troubleshooting and resolving malfunctions, all while participating in the setup and commissioning of new facilities or upgrades to existing ones. Documentation is key, so you'll be meticulous in detailing specifications and procedures, adhering to our 5S standards to keep your workspace organized and clean. You’ll also play an important role in fostering a safety-first and quality-driven culture. To thrive in this position, you should leverage your strong analytical and problem-solving skills, along with your technical expertise. With a bachelor's degree and a few years of experience under your belt, you'll be well-equipped to tackle moderately complex challenges while potentially mentoring junior staff. Join us and be a pivotal part of a team that values innovation, efficiency, and safety in every project we undertake!

Frequently Asked Questions (FAQs) for Controls Engineer Role at MacLean Power Systems
What are the primary responsibilities of a Controls Engineer at our company in Alabaster, Alabama?

As a Controls Engineer, your key responsibilities will include designing, developing, and maintaining instrumentation and controls systems that enhance our manufacturing processes. You'll oversee the sourcing and inventory control, troubleshoot and resolve malfunctions, and participate in the commissioning of both new and upgraded facilities, ensuring everything runs efficiently and safely.

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What qualifications do I need to apply for the Controls Engineer position in Alabaster, Alabama?

Candidates typically need a bachelor's degree in engineering or a related field along with 2 to 4 years of experience in controls or automation. You'll also benefit from strong critical thinking skills, and a solid working knowledge of PLC and HMI applications will set you apart as an ideal candidate for our Controls Engineer position.

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What skills are essential for a successful Controls Engineer at our Alabaster location?

To excel as a Controls Engineer, you should possess strong problem-solving abilities, technical expertise in automation and controls, and excellent verbal and written communication skills. Familiarity with 5S standards and a commitment to safety and quality policies are also crucial for success in this role at our company.

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What kind of projects will a Controls Engineer work on in Alabaster?

In Alabaster, a Controls Engineer will engage in various projects including the development of new control systems, modification of existing PLC applications, and upgrading facilities. You'll also work on enhancing operational efficiency through problem-solving initiatives as you troubleshoot and optimize processes.

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How important is teamwork for the Controls Engineer role at our Alabaster office?

Teamwork is vital for our Controls Engineer role. You'll collaborate with cross-functional teams to ensure effective system integration and share knowledge with colleagues to elevate project outcomes. Supporting and potentially mentoring other team members will also contribute to a cohesive working environment.

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Common Interview Questions for Controls Engineer
Can you describe your experience with PLC programming?

When answering this question, provide specific examples of projects where you’ve designed or improved PLC programs. Discuss the technologies you used and how your contributions led to enhanced operational efficiencies.

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How do you approach troubleshooting in control systems?

A good approach is to outline your systematic process, which includes gathering data, identifying anomalies, and testing potential solutions. Share a relevant experience where your troubleshooting led to a successful resolution.

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What do you understand about HMI applications?

Discuss your knowledge and experience with Human-Machine Interfaces, emphasizing your familiarity with designing user-friendly interfaces that improve operator engagement and system monitoring.

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How do you ensure safety and quality in your engineering work?

Explain the safety and quality standards you prioritize, and provide examples of how you've implemented these standards in past projects. Discuss your commitment to following Safety, Environmental, and Quality policies.

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Can you give an example of a complex engineering problem you solved?

Present a detailed scenario where you encountered a complex issue, the steps you took to resolve it, and the positive outcome that resulted from your efforts.

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How do you handle working under general supervision?

Provide insights into your self-management skills and provide examples of how you take initiative, while also being receptive to feedback and guidance from more experienced colleagues.

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What role does documentation play in your engineering process?

Discuss the importance of documentation in maintaining consistent standards and procedures. Highlight any specific tools or practices you use to ensure accuracy and clarity.

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Have you ever had to mentor or coach a junior engineer?

Share your experience in mentoring others, emphasizing the skills you focused on and how you provided support to help them grow in their role, fostering a collaborative environment.

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What methods do you use to stay current with industry trends in controls engineering?

Identify resources such as industry publications, webinars, or professional groups that help you keep updated on trends and technologies in the field of controls engineering.

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How would you prioritize multiple projects with tight deadlines?

Explain your project management strategy, emphasizing your organizational skills and how you assess the urgency and impact of tasks to allocate your time effectively among various projects.

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Headquartered in Fort Mill, South Carolina, MacLean Power Systems (MPS) is a leading manufacturer of mission-critical and engineered components for the electric utility, telecommunications, and civil markets. Established in 1986 as a subsidiary of...

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Full-time, on-site
DATE POSTED
April 2, 2025

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