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Design Engineer - job 2 of 2

Job Title: Design Engineer

Department: Operations

Reports To: Chief Engineer

Location: Culpeper, VA

Job Type: Direct Hire

Salary: $85,000 to $105,000


Job Summary:


Qualdoc is seeking a dedicated Design Engineer to lead cross-functional teams responsible for turning ideas into functional prototypes using efficient and affordable processes, and then taking these prototypes to actual production. The ideal candidate will also evaluate current products and designs, with a focus on designing and modeling existing and new patterns. All duties will be performed within safety, quality, and production standards.


Key Responsibilities:
  • Utilize computer-aided design (CAD) equipment to develop data, preliminary layouts, sketches, and notes to present design proposals to internal and external customers.
  • Design and model foundry tooling such as patterns and core boxes.
  • Work with the product development team to finalize new product designs, considering manufacturing capabilities.
  • Create 3D CAD models of designs using SolidWorks and prepare 2D drawings for manufacturing and maintenance.
  • Collaborate with internal teams to develop fixtures and other machining components from renderings or rough designs with contractors and vendors.
  • Create layouts and drawings of complex assemblies and detailed parts of devices, mechanisms, and structures.
  • Contribute to the design of existing and new patterns and build pattern design data.
  • Support the development of technical solutions to complex problems, using creativity and ingenuity.
  • Engage with senior personnel on significant technical matters that require coordination between organizations.
  • Apply current technology and aid in the development of new technologies.
  • Lead troubleshooting efforts for design-related issues.
  • Assist in determining the feasibility of new plant equipment or modifications, considering costs, space, timelines, and other technical and economic factors.
  • Work with cross-functional stakeholders to improve project workflows.
  • Ensure design and manufacturing lessons learned are incorporated into final product solutions.


Qualifications:
  • Proficiency in SolidWorks and AutoCAD.
  • Experience with 3D printing (FDM and SLA) and 3D scanning.
  • Bachelor’s degree in Mechanical Engineering or 10 years of experience with designing foundry tooling.
  • Minimum 3-5 years of experience with foundry tooling.
  • Strong attention to detail and troubleshooting abilities.
  • Proficiency with various materials, such as wood, metal, plastic, and electrical components.
  • Strong multitasking skills and ability to manage multiple projects and deadlines.
  • Excellent time management, communication, and organizational skills.
  • Ability to work independently and take responsibility for projects.
  • High-quality, detail-oriented work with an ability to identify key risks and dependencies.
  • Cross-functional collaboration skills and data-driven decision-making abilities.


Physical Requirements:
  • This position may require frequent bending, lifting, and moving objects weighing up to 50 pounds. Employees should be able to perform this duty with or without reasonable accommodations.


Note: Qualdoc is unable to sponsor visas for this position. Candidates must have the legal right to work in the United States without sponsorship.


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Average salary estimate

$95000 / YEARLY (est.)
min
max
$85000K
$105000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Design Engineer, Qualdoc

Qualdoc, located in the charming town of Culpeper, VA, is on the hunt for a talented Design Engineer to join our Operations team. If you have a passion for transforming innovative ideas into functional prototypes, this could be the perfect opportunity for you! As a Design Engineer, you'll lead cross-functional teams in crafting designs that meet both safety and quality standards. You'll utilize advanced computer-aided design (CAD) software, particularly SolidWorks, to create 3D models and 2D drawings that play a crucial role in the manufacturing process. Your creativity and technical expertise will shine as you design tooling like patterns and core boxes while collaborating closely with product development teams to finalize new product designs. We're looking for someone with strong multitasking abilities who can juggle multiple projects effectively while ensuring that every detail is meticulously attended to. If you're ready to tackle complex challenges, engage in meaningful problem-solving, and help improve workflows alongside other talented professionals, then Qualdoc is the right place for you. With a competitive salary range of $85,000 to $105,000, this direct hire position promises a fulfilling career path as we continue to innovate and grow. If you’re ready to make a difference and thrive in a dynamic environment, come be a part of our team!

Frequently Asked Questions (FAQs) for Design Engineer Role at Qualdoc
What responsibilities does a Design Engineer at Qualdoc have?

As a Design Engineer at Qualdoc, you will be involved in a variety of exciting responsibilities. These include utilizing CAD software to develop design proposals, collaborating with product development teams, creating 3D models and 2D drawings, and designing foundry tooling. You'll play a pivotal role in ensuring the successful transition of prototypes into production and assist in troubleshooting design-related issues. Your dedication is crucial for bringing innovative ideas to life!

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What qualifications are necessary for the Design Engineer position at Qualdoc?

To succeed as a Design Engineer at Qualdoc, applicants should possess a Bachelor’s degree in Mechanical Engineering or equivalent experience in foundry tooling design (10 years preferred). Additionally, candidates should have at least 3-5 years of hands-on experience with foundry tooling, along with proficiency in SolidWorks and AutoCAD. Strong multitasking abilities, attention to detail, and excellent communication skills are also vital for this role.

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What is the salary range for the Design Engineer role at Qualdoc?

Qualdoc offers a competitive salary for the Design Engineer role, typically ranging from $85,000 to $105,000. This salary reflects the experience and expertise required for this pivotal position within the Operations team, making it a rewarding opportunity for qualified candidates.

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What technical skills are required for a Design Engineer at Qualdoc?

A Design Engineer at Qualdoc should be proficient in key technical skills such as SolidWorks and AutoCAD for 3D modeling and drawing preparation. Familiarity with 3D printing technologies (FDM and SLA) and 3D scanning capabilities will be advantageous. Moreover, knowledge about various materials, including metal, wood, plastic, and electrical components, plays a significant role in the design process.

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What physical demands should a Design Engineer at Qualdoc be prepared for?

Design Engineers at Qualdoc should be prepared for certain physical demands, which may include frequent bending, lifting, and moving objects that weigh up to 50 pounds. It is important to be able to perform these tasks with or without reasonable accommodations, ensuring you can effectively engage in the role.

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Common Interview Questions for Design Engineer
Can you describe your experience with CAD software as a Design Engineer?

Certainly! In your response, detail the specific CAD software you are proficient in, such as SolidWorks or AutoCAD. Discuss how you've utilized these tools in previous projects to create 3D models and design specifications, and mention any relevant projects where your CAD skills made a substantial impact on the outcome.

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How do you approach problem-solving in design engineering?

For this question, describe your systematic approach to troubleshooting design-related issues. Emphasize your ability to analyze problems, collaborate with team members for input, and apply creative solutions. Providing a specific example of a challenge you've overcome in a previous role will make your answer stronger and more memorable.

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What techniques do you use for managing multiple design projects?

Your answer should focus on your organization and prioritization methods. Mention tools and software you use for project management and how you track progress over time. Highlight your multitasking skills and ability to adapt to changing priorities in a fast-paced environment.

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Describe a time when you collaborated with a cross-functional team?

Be prepared to share a specific example that illustrates your experience working alongside professionals from various departments. Discuss how you ensured effective communication, resolved conflicts, and worked towards a common goal. Demonstrating your collaborative spirit will show how you can contribute to a team at Qualdoc.

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How do you ensure that your designs comply with safety and quality standards?

In your response, explain how you stay informed about industry standards and regulations. Discuss techniques you use to ensure that your designs meet these expectations, such as regular reviews, quality checks, and engaging with industry experts for guidance. This shows your commitment to maintaining high standards.

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What design challenges have you faced in your career, and how did you overcome them?

Use this question as an opportunity to highlight your resilience and creativity. Share a specific design challenge, outline the steps you took to address it, and discuss the outcome. Make sure to reflect on what you learned from the experience, as this can demonstrate your growth as an engineer.

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Can you provide an example of how you've used 3D printing in your designs?

Discuss a project where you utilized 3D printing technology to develop prototypes or tooling. Highlight the impact this technology had on the overall design process, demonstrating your understanding of its capabilities and how it can save time and costs in engineering solutions.

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What materials are you most experienced with in design engineering?

Identify the materials you've worked with most frequently, such as metal, wood, or plastics, and explain your degree of proficiency with each. Share specific examples of how your material knowledge has played a role in successful projects, which can illustrate your ability to select the right materials for varying applications.

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How do you prioritize design features based on manufacturing capabilities?

In answering this question, discuss how you balance innovation with practicality. Describe how you assess manufacturing capabilities early in the design process and incorporate feedback from production teams to ensure that your designs are feasible and cost-effective.

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Why do you want to work as a Design Engineer for Qualdoc?

Share your enthusiasm for the role and the company. Highlight what appeals to you about Qualdoc’s commitment to innovation and collaboration, and how your skills and experiences align with their mission. Be specific about what excites you about contributing to their team.

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Full-time, on-site
DATE POSTED
April 5, 2025

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