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Packaging and Process Engineer - 1175

What is the job?

Thorlabs Ltd designs, manufactures and ships a diverse product portfolio ranging from small mechanical items of a few grams to optical tables weighing more than 1 Ton. Our business model means we are a high mix low volume manufacturer, which presents challenging packaging requirements. A new position is being opened for a Packaging & Process engineer which will be responsible for designing and optimising packaging processes using Lean techniques within our supply chain, manufacturing facility and distribution network.

 

Working Hours: Monday to Friday 8.00 am – 4.30 pm (Hybrid working available)

Who we are?

Thorlabs is a global, industry leading optical technologies company. We are experts in the design and manufacture or a range of innovative photonics products. We use these products in manufacturing and research, from fibre optics to piezo motors. We are the gold standard with optics laboratories worldwide. There are now 22 facilities across the world in 9 countries. Here in Ely, we are responsible for the Motion Control and Optical Tables product line.

 

Where you will be working?

It’s a hybrid role, working in our new purpose-built facility in Witchford, Ely as well as your home. Our purpose-built facility is just 12 miles from Cambridge, within the beautiful mediaeval city of Ely. There are train and bus links to Ely from Kings Cross and Liverpool Street London, and our site is within distance of Ely train station and Ely Bus station.

What is essential to us…

  • Degree in Mechanical Engineering or related field or equivalent experience or qualifications.
  • Minimum 2 years experience in a similar field.
  • Proven experience in process improvement and implementation, including A3 problem-solving approach.
  • Working knowledge of Lean principles and methodology
  • Knowledge of and experience with mechanical and electronic assembly techniques.
  • Ability to interpret mechanical/engineering and assembly drawings.
  • Understanding of packaging materials, design principles, and manufacturing processes
  • Proven critical thinking and problem-solving skills
  • Experience with packaging equipment operation
  • Data analysis and problem-solving
  • Self starter, ability to manage multiple projects at one time
  • Knowledge of relevant industry regulations and quality standards

 

What we would like you to do/ to see…

  • Use CAD platforms such as Kasemake & Solid Works to design packaging for new and existing products.
  • Implement process improvements in the full packaging value stream, being a key partner with our production teams.
  • Evaluate existing packaging designs & processes for potential improvements in safety, functionality, cost, and sustainability.
  • Select appropriate packaging materials based on product requirements and industry standards.
  • Manage BOM data though MRP systems.
  • Develop packaging specifications and testing protocols to ensure quality standards are met.
  • Analyse current packaging processes to identify bottlenecks and areas for improvement.
  • Implement process changes to increase efficiency, reduce waste, and minimise downtime.
  • Evaluate and implement new packaging equipment.
  • Investigate packaging-related quality issues and implement corrective actions.
  • Work closely with cross-functional stakeholders including vendors, production, R&D, RMA and Logistics. 
  • Document packaging processes and procedures to ensure consistency.
  • Collaborate directly with our component vendor base to ensure packaging used is fit for purpose and sustainable.

What will you get?

At Thorlabs there are lots of opportunities for inhouse customised training and development that accelerates your career progression. We have free onsite parking, free refreshments, as well as an entertainment area in our large canteen for your enjoyment.

 

And the benefits are?

Competitive Salary to attract the best, plus an excellent benefits package including pension, health care, 25 days holiday plus public holidays.

 

Job Reference: THOR-VC-1175

 

This is a rolling campaign, so we will actively interview applicants. We reserve the right to close this vacancy early if we receive sufficient applications for the role. Therefore, if you are interested, please submit your application as early as possible.

 

We welcome applications from persons who are over 18 years old.

*This is a legal requirement, further information is here School leaving age - GOV.UK (www.gov.uk)

 

We would encourage all internal applicants to inform their line managers of their interest in this position.

-Contributed Pension Scheme -Group Life Cover -Private Health Care -Group Income Protection & more.

Please apply through the Apply for this job button or send a copy of your CV along with a covering letter and your salary expectations to: Human Resources at Thorlabs Ltd, 204 Lancaster Way Business Park, Ely, Cambs, CB6 3NX or e-mail recruitment@thorlabs.com.

In line with the requirements of the Immigration, Asylum and Nationality Act 2006, all applicants must have a valid permission to enter or remain in the UK with no condition that prevents them from working in the UK. Documented evidence of such permission will be required from candidates as part of the recruitment process.

Average salary estimate

$55000 / YEARLY (est.)
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$60000K

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What You Should Know About Packaging and Process Engineer - 1175, Thorlabs

At Thorlabs Ltd, we are thrilled to announce an exciting opportunity for a Packaging and Process Engineer to join our dynamic team! In this pivotal role, you will dive deep into our diverse product portfolio, helping to design and optimize packaging processes that keep our operations running smoothly. As a high mix, low volume manufacturer, we face unique challenges in packaging, and your expertise will be instrumental in enhancing our supply chain efficiency. You'll work closely with cross-functional teams in our innovative facility in Witchford, Ely, and have the flexibility of hybrid working. We're looking for someone with a strong foundation in Mechanical Engineering or a related field, as well as at least two years of experience in process improvement, especially using Lean techniques. Your responsibilities will range from using CAD software like Kasemake and Solid Works for packaging design to evaluating existing processes for improvement in safety, functionality, cost, and sustainability. You'll play a key role in selecting materials, managing BOM data through MRP systems, and collaborating with vendors to ensure optimal packaging solutions. At Thorlabs, we value continuous learning, and you’ll find plenty of opportunities for career progression and professional development. Plus, enjoy a competitive salary, comprehensive benefits including health care and a generous paid leave policy, and a vibrant workplace culture. If you’re ready to take your engineering career to the next level, we can’t wait to hear from you!

Frequently Asked Questions (FAQs) for Packaging and Process Engineer - 1175 Role at Thorlabs
What does a Packaging and Process Engineer do at Thorlabs Ltd?

As a Packaging and Process Engineer at Thorlabs Ltd, you will be responsible for designing and optimizing packaging processes using Lean techniques. Your work will involve enhancing our supply chain, manufacturing facility, and distribution network to ensure products are packaged efficiently and safely. You'll be collaborating with various teams and utilizing CAD software to create innovative packaging solutions.

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What qualifications are required for the Packaging and Process Engineer position at Thorlabs Ltd?

To apply for the Packaging and Process Engineer role at Thorlabs Ltd, you should hold a degree in Mechanical Engineering or a related field. Additionally, a minimum of two years of experience in a similar role is essential, along with proven expertise in process improvement, Lean principles, and an understanding of packaging design principles.

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What skills are important for a Packaging and Process Engineer at Thorlabs Ltd?

A successful Packaging and Process Engineer at Thorlabs Ltd should have strong analytical and critical thinking skills, proficiency in interpreting engineering drawings, and knowledge of mechanical and electronic assembly techniques. Familiarity with packaging materials, design principles, and industry regulations will also be crucial to effectively meet our packaging challenges.

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How does Thorlabs Ltd support professional development for a Packaging and Process Engineer?

Thorlabs Ltd is committed to the professional growth of our employees. As a Packaging and Process Engineer, you will have access to customized in-house training programs designed to accelerate your career progression. You'll also benefit from a collaborative work environment that encourages continuous learning and skill enhancement.

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What is the work culture like for Packaging and Process Engineers at Thorlabs Ltd?

The work culture at Thorlabs Ltd is vibrant and supportive, emphasizing teamwork and innovation. As a Packaging and Process Engineer, you’ll be part of an inclusive environment where ideas are shared, contributions are recognized, and continuous improvement is at the heart of what we do. We pride ourselves on fostering a positive workplace for all employees.

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Common Interview Questions for Packaging and Process Engineer - 1175
Can you describe your experience with Lean principles in packaging?

Yes, I have worked extensively with Lean principles to optimize packaging processes. My approach involves analyzing current workflows, identifying inefficiencies, and implementing solutions that enhance productivity while reducing waste. I also advocate for continuous improvement through regular audits and collaboration with cross-functional teams to gather feedback.

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How do you approach problem-solving in packaging design?

My problem-solving approach in packaging design is systematic. I utilize the A3 problem-solving methodology to identify the root cause of an issue, assess potential solutions, and implement changes effectively. I also ensure that all stakeholders are involved to gather diverse insights and foster a collaborative solution.

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What CAD software are you proficient in for packaging design?

I am proficient in using CAD software such as Solid Works and Kasemake for packaging design. I have leveraged these tools to create efficient and innovative packaging solutions that meet both product and sustainability requirements, ensuring functionality and safety during transit.

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How do you evaluate packaging materials for a new product?

When evaluating packaging materials for a new product, I consider several factors, including product dimensions, weight, fragility, and environmental impact. I conduct thorough research on material properties, compliance with industry standards, and cost-effectiveness, balancing protection with sustainability.

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Can you give an example of a successful process improvement you've implemented?

Certainly! In my previous role, I identified bottlenecks in our packaging line that caused delays. By implementing a Lean strategy that restructured the workflow and introduced new packaging equipment, we improved the process speed by 30%, significantly reducing downtime and enhancing overall efficiency.

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How do you keep up with industry regulations and quality standards?

I stay updated with industry regulations and quality standards by regularly attending workshops, following relevant publications, and participating in professional organizations. I also network with fellow professionals to share best practices and insights that ensure our processes align with the latest standards.

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What steps do you take to ensure packaging consistency?

To ensure packaging consistency, I develop and document clear packaging processes and specifications. I also conduct regular training for the team and employ quality checks at various stages of production. This proactive approach helps us maintain high standards across all packaging operations.

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How do you handle feedback from production teams regarding packaging?

Handling feedback from production teams is key to continuous improvement. I actively solicit input from team members and create a safe environment for communication. I analyze feedback carefully, address any concerns, and integrate constructive suggestions into our packaging processes to enhance efficiency.

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How do you manage multiple projects as a Packaging and Process Engineer?

Managing multiple projects requires strong organizational skills and prioritization. I utilize project management tools to track progress and deadlines, ensuring I allocate time effectively for each initiative. I also maintain open communication with stakeholders to keep all parties informed and aligned on project goals.

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Why do you want to work as a Packaging and Process Engineer at Thorlabs Ltd?

I am excited about the opportunity to work as a Packaging and Process Engineer at Thorlabs Ltd because of your commitment to innovation and quality in photonics technology. I admire your global presence and collaborative work environment, and I am eager to contribute my skills in process improvement and packaging design to a company that values excellence.

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Thorlabs, founded in 1989 and headquartered in Newton, New Jersey, designs, develops, and manufactures photonics and optoelectronics products and systems. The Company offers imaging systems, electrophysiology, scientific cameras, optical tables a...

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Full-time, hybrid
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March 18, 2025

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