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Maintenance Superintendent - job 1 of 2

Company Description

AbbVie's mission is to discover and deliver innovative medicines and solutions that solve serious health issues today and address the medical challenges of tomorrow. We strive to have a remarkable impact on people's lives across several key therapeutic areas – immunology, oncology, neuroscience, and eye care – and products and services in our Allergan Aesthetics portfolio. For more information about AbbVie, please visit us at www.abbvie.com. Follow @abbvie on XFacebookInstagramYouTubeLinkedIn and Tik Tok.

Job Description

The Maintenance Superintendent will be responsible for the operation and stability of the Plant’s facilities, utilities, and equipment in the GMP maintenance area. Provides technical direction to a complex and diverse manufacturing and process environment to maintain facilities, utilities, equipment, and systems availability, enhance regulatory compliance and optimize productivity. Manages activities and resources to ensure complete maintenance support is provided to meet manufacturing area needs. Provide support to Operations in terms of equipment troubleshooting, improvement ideas assessment and implementation and events investigations. Supports the project engineering area in the identification of Capital needs and the subsequent implementation and validation of projects.

Responsibilities

  • Responsible for the execution of the preventive, predictive and corrective maintenance activities at the facilities, utilities, and equipment systems.
  • Implement maintenance solutions to improve Plant’s Safety, Quality and Financial Performance. Drives functional performance following Maintenance Excellence (MEP) guidelines to ensure the highest standards of quality, customer service, and regulatory compliance metrics are met.
  • Provide technical expertise (Subject Matter Expert) for the investigation of events related to equipment and systems maintenance. Propose and/or establish corrective and preventive actions as required. Investigate equipment and/or system problems from the maintenance standpoint. Develop and implement appropriate corrective actions aimed to remediate the deficiency and prevent recurrence.
  • Develop and maintain maintenance requirements for all existing and new equipment within the maintenance responsibilities (Mechanical, Utilities, Electrical, Instrumentation, HVAC, Refrigeration, Facilities, among others).
  • Revise/identify all equipment spare parts, tools, and other items needed to perform the maintenance work as required from the maintenance standpoint.
  • Evaluate equipment maintenance activities, intervals, and spare parts availability. Implement the necessary changes to the maintenance programs so the technical personnel effort produces the optimum equipment reliability.
  • Supervise exempts and non-exempts personnel such as, but no limited to, supervisors, level entry and senior engineers, maintenance coordinators/planners and technicians. Manages personnel performance assessments, training, development, and discipline actions following the Human Resources Policies to maintain high personnel productivity and the best achievable service level.
  • Plans and coordinates equipment maintenance shutdowns, including budgeting, activities and utilization of human resources, technical resources, and scheduling.
  • Assure fulfillment of environmental, health, safety, and energy (EHS&E) requirements and compliance obligations, promote continuous improvement, and consider EHS&E aspects during the design and change process. Supervise contractor work to assure compliance with company policy, regulatory agencies expectations and safety regulations.
  • Achieve the timely execution of maintenance activities within its area of responsibility supporting the following as applicable:
    1. Mechanical, Electrical, Instrumentation, HVAC and/or Refrigeration equipment related to process/environmental control, laboratories, and Warehouse equipment.
    2. Responsible to support the Plant’s Instrument Calibration Program to keep it in Compliance with procedures and regulations requirements with in-house personnel or outside service contractors.

Significant Work Activities:

  • Continuous sitting for prolonged periods (more than 2 consecutive hours in an 8 hr day) is required
  • Continuous standing for prolonged periods (more than 2 consecutive hours in an 8 hr day) is required
  • Continuous walking for prolonged periods (more than 2 consecutive hours in an 8 hr day) is required
  • Driving a personal auto or company car or truck, or a powered piece of material handling equipment
  • Exposure to temps below 60 degrees Fahrenheit/16 degrees Celsius on a regular basis is required
  • Frequent to continuous computer usage (greater or equal to 50% of the workday) is required
  • Wearing a respirator more than 20% of the workday is required
  • Wear ear plugs
  • Work at heights, e.g. ladders, scaffolds, catwalks, etc.
  • Work in a clean room environment
  • Work in confined spaces
  • Work in noisy environment
  • Repeated bending, stooping, squatting or kneeling is required
  • Work with or near radiation sources and/or radioactive material
  • Exposure to temps above 85 degrees Fahrenheit/28 degrees Celsius on a regular basis is required

Qualifications

Qualifications

  • Bachelor degree in mechanical, electrical, or chemical engineering or closely related discipline is required.
  • Experience in project engineering, manufacturing, or maintenance functional areas – 6 years.
  • Supervision experience of maintenance, manufacturing, or utilities non-exempt personnel.
  • Four (4) years of technical expertise in troubleshooting and problem solving of Mechanical, HVAC, Refrigeration, Electric Systems, Distributed Control Systems (“DCS”), PLC’s, Process and/or Utilities Equipment.
  • Computer skills in software such as Power Point, Excel, and Microsoft Word. Knowledge in maintenance management systems such as a Maximo is a plus.
  • Excellent verbal and written communication skills in English and Spanish.
  • Excellent problem solving, decision-making and leadership skills to supervise exempt and non-exempt employees.
  • Strong decision making, problem solving and leadership skills to manage exempt and non-exempt personnel.
  • Excellent interpersonal skills leading and motivating professional, technical staff and outside contractors. Effectively communicate with all levels of management and professionals within the Organization.
  • The incumbent needs the ability to manage and organize multiple priorities and achieve results with general guideline. Must have ability to walk within the plant facilities and remain standing and sitting for some periods of time.

Additional Information

Applicable only to applicants applying to a position in any location with pay disclosure requirements under state or local law: ​​

​​

  • The compensation range described below is the range of possible base pay compensation that the Company believes in good faith it will pay for this role at the time of this posting based on the job grade for this position. Individual compensation paid within this range will depend on many factors including geographic location, and we may ultimately pay more or less than the posted range. This range may be modified in the future.​​

  • We offer a comprehensive package of benefits including paid time off (vacation, holidays, sick), medical/dental/vision insurance and 401(k) to eligible employees.​​

  • This job is eligible to participate in our short-term incentive programs. ​​

​​

Note: No amount of pay is considered to be wages or compensation until such amount is earned, vested, and determinable. The amount and availability of any bonus, commission, incentive, benefits, or any other form of compensation and benefits that are allocable to a particular employee remains in the Company's sole and absolute discretion unless and until paid and may be modified at the Company’s sole and absolute discretion, consistent with applicable law. 

AbbVie is an equal opportunity employer and is committed to operating with integrity, driving innovation, transforming lives, serving our community and embracing diversity and inclusion.  It is AbbVie’s policy to employ qualified persons of the greatest ability without discrimination against any employee or applicant for employment because of race, color, religion, national origin, age, sex (including pregnancy), physical or mental disability, medical condition, genetic information, gender identity or expression, sexual orientation, marital status, status as a protected veteran, or any other legally protected group status.

US & Puerto Rico only - to learn more, visit https://www.abbvie.com/join-us/equal-employment-opportunity-employer.html 

US & Puerto Rico applicants seeking a reasonable accommodation, click here to learn more:

https://www.abbvie.com/join-us/reasonable-accommodations.html

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What You Should Know About Maintenance Superintendent, AbbVie

As a Maintenance Superintendent at AbbVie in Barceloneta, Puerto Rico, you'll play a pivotal role in the operational stability and maintenance of our plant facilities, utilities, and equipment. We believe in the power of innovation to change lives, and you'll be at the forefront of that mission, ensuring our manufacturing processes run smoothly and comply with regulatory requirements. Your responsibilities will include managing preventive, predictive, and corrective maintenance activities, applying your technical expertise to troubleshoot and improve functionality. Not just about keeping the wheels turning, this role focuses on enhancing safety, quality, and financial performance while driving our Maintenance Excellence Program. You’ll lead a talented team, guiding supervisors and technical staff to ensure that everyone is equipped and motivated to deliver their best work. You’ll also collaborate closely with project engineering to assess and implement capital needs that will enhance our facility's capabilities. This is a fantastic opportunity for someone with a background in mechanical, electrical, or chemical engineering who enjoys leadership and problem-solving in a complex manufacturing environment. Your efforts will support a remarkable mission — delivering innovative medicines and solutions that address serious health issues today and in the future. Join us, and let's make a meaningful impact together!

Frequently Asked Questions (FAQs) for Maintenance Superintendent Role at AbbVie
What are the main responsibilities of a Maintenance Superintendent at AbbVie?

The Maintenance Superintendent at AbbVie is primarily responsible for the stability and operation of the plant's facilities and equipment. This includes executing preventive, predictive, and corrective maintenance activities, enhancing safety and quality performance, and driving compliance with regulatory standards. The superintendent also manages a team, provides technical guidance, and collaborates on projects to address capital needs effectively.

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What qualifications are needed for a Maintenance Superintendent position at AbbVie?

To become a Maintenance Superintendent at AbbVie, candidates must possess a Bachelor's degree in mechanical, electrical, or chemical engineering or a closely related field. They should also have at least six years of experience in project engineering, manufacturing, or maintenance, along with supervisory experience. Additionally, strong problem-solving skills and the ability to communicate effectively in both English and Spanish are essential.

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What technical skills are required for a Maintenance Superintendent at AbbVie?

In the role of Maintenance Superintendent at AbbVie, candidates should have technical expertise in troubleshooting and problem-solving across various systems such as Mechanical, HVAC, Refrigeration, and Electrical. Familiarity with maintenance management systems like Maximo is beneficial, as are strong computer skills including proficiency in PowerPoint, Excel, and Word.

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How does AbbVie ensure compliance with safety and regulatory standards in the Maintenance Superintendent role?

AbbVie ensures compliance with safety and regulatory standards through the Maintenance Superintendent's leadership. This involves fulfilling environmental health, safety, and energy requirements, promoting continuous improvement, and monitoring contractor work to match company policies and safety regulations. The superintendent also drives the Maintenance Excellence Program to uphold the highest standards.

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What career advancement opportunities are available for a Maintenance Superintendent at AbbVie?

At AbbVie, the role of Maintenance Superintendent opens doors to various career advancement opportunities within the organization. With experience and proven leadership, individuals may move into higher-level management positions or specialized technical roles, participating in projects that shape the future of our plant operations and contribute to our mission to innovate health solutions.

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Common Interview Questions for Maintenance Superintendent
Can you describe your experience with preventive maintenance programs?

When answering this question, highlight any specific preventive maintenance programs you have designed or managed in the past. Share metrics that demonstrate how these programs improved reliability and uptime. Emphasize your approach to creating a culture of proactive maintenance, focusing on planning and resource allocation.

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How do you prioritize maintenance tasks under tight deadlines?

Discuss your strategies for task prioritization, like assessing critical equipment impact on operations and understanding safety regulations. Explain your method for balancing urgent needs with preventative measures to avoid future breakdowns, and provide examples from past roles.

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What safety protocols have you implemented in previous roles?

Detail any significant safety initiatives you've led or been part of, such as training programs or policy changes. Make sure to touch upon the outcomes of those initiatives, including any reductions in incidents, and how you fostered a safety-first culture among your team.

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How do you handle conflicts within your maintenance team?

Describe a specific example where you successfully resolved a conflict, focusing on your conflict resolution skills. Emphasize your commitment to communication and collaboration, as well as your strategy for fostering a supportive team environment that encourages dialogue.

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Can you give an example of a challenging equipment problem you’ve faced and how you solved it?

Share a detailed scenario that outlines the problem, your troubleshooting process, and the eventual resolution. Highlight the skills you used and any collaboration with other departments that was necessary to find a solution, showcasing both technical acumen and teamwork.

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What systems do you use for tracking maintenance activities?

Discuss the maintenance management systems you have experience with, such as Maximo, and explain their benefits. Describe how you utilized these systems to track activities, manage resources, and analyze performance metrics to improve operational efficiency.

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How do you stay current with industry trends and technologies?

Talk about your methods for continual professional development, such as attending industry conferences, participating in training, or engaging with professional organizations. Mention how staying informed enables you to bring innovative solutions to your role.

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What is your approach to training and developing your maintenance team?

Share your philosophy on team development, emphasizing the importance of mentorship, ongoing education, and performance feedback. Provide examples of how you have implemented training programs or coaching to enhance your team's skills and productivity.

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Describe your experience managing budgets and resource allocation.

Provide an example that demonstrates your experience managing maintenance budgets. Discuss your approach to resource allocation, ensuring funds are used efficiently, and how you handled any financial challenges that arose in your past roles.

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How do you ensure compliance with regulations in maintenance activities?

Outline your strategies for ensuring regulatory compliance, including regular audits, staff training, and updating procedures to meet changing regulations. Provide concrete examples of how you've successfully navigated compliance in past positions, demonstrating your attention to detail and commitment to safety.

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AbbVie’s mission is to discover and deliver innovative medicines that solve serious health issues today and address the medical challenges of tomorrow. We strive to have a remarkable impact on people’s lives across several key therapeutic areas: i...

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