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Director, Continuous Improvement

Company Description

Cornerstone Building Brands, headquartered in Cary, North Carolina, is the largest manufacturer of external building products in North America with over $6 billion in annual revenue and an expansive North American footprint that includes almost 20,000 employees, operating in +70 manufacturing facilities, supported by a network of +80 distribution and branch office facilities. We have a broad product offering with a well-regarded brand portfolio including the #1 position in windows, vinyl siding, metal accessories, metal roofing and wall systems, and insulated metal panels. We believe every building we create, and every part of that building, positively contributes to communities where people live, work and play.

Job Description

The Director, Continuous Improvement (CI) will provide leadership, direction, and oversight of continuous improvement efforts for improved operational efficiency across all manufacturing sites within the Surface Solutions Business Unit. This leader will report directly to the VP, Quality Assurance & Continuous Improvement and be a part of the Continuous Improvement Leadership team. This role will be accountable for developing, leading, and reviewing all continuous improvement initiatives across the enterprise, as well as their own leadership team of Continuous Improvement leaders and personnel.  The CI Director will lead collective efforts to discover new and better ways of doing things that will move Surface Solutions forward in operational excellence and execution. The goal of this position is to ensure that continuous improvement efforts provide financial savings and sustainable process improvement across Surface Solutions manufacturing locations. 

ESSENTIAL DUTIES AND RESPONSIBILITIES include, but are not limited to, the following: 

  • Develop and maintain a lean manufacturing culture, resulting in significant productivity gains across the organization 

  • Work with the Regional and Site leadership teams to support the development of their CI roadmaps, linked to our strategic development plans 

  • Lead and direct CI resources across multiple business units and manufacturing groups 

  • Collaborate with key leaders to identify improvement areas. Build consensus for organizational changes, and drive improvement initiatives including review of Business SOPs. 

  • Demonstrate deep knowledge of internal data, company processes and market information to provide key insights to identify gaps in business, and drive growth, quality, and operational efficiency 

  • Lead effort to standardize processes and procedures to meet company objectives and customer expectations 

  • Foster a culture, including ways of working and behaviors, that is congruent with our mission, values, and success model.  

  • Lead and/or facilitate kaizen events, delivering breakthrough and sustainable results  

  • Invest significant effort on talent offense and aligning training and development of teams to mindsets and skillsets important to the future of our business. Teach, coach, direct, and inform other continuous improvement professionals to promote performance and encourage professional development.  

  • Inform training processes for everyone who handles or interacts with the process. 

  • This position requires extensive travel and the ability to communicate to all levels of the organization, including the President and CEO.  Travel could be international with passport required. 

Qualifications

  • Bachelor’s degree in related field, MBA a plus 
  • Minimum of 15 years progressive experience in the manufacturing operations field and/or leadership roles 

  • Proven expertise in Continuous Improvement. This includes the creation and execution of enterprise-wide CI processes and measures. 

  • Minimum of 5 years in people management role. 

  • Six Sigma Black Belt certification, Master Black Belt preferred 

  • Ability to build strong business relationships and work collaboratively across multiple functions and regions 

  • Demonstrated success in process improvement for reduction in waste, reduction in cost and/or improvement in process control 

  • Ability to integrate, align and influence diverse cross stream and cross functional teams 

  • Demonstrated ability to utilize data, strategic thinking skills, intuition, and influence to solve critical and real work problems 

  • Proven experience in effectively working with complex manufacturing process issues with large customers and vendors 

  • Ability to work in an ambiguous and fast paced environment - decide fast, fail fast, and what's next 

  • Extensive knowledge and experience in Production Systems, Lean Manufacturing Deployment/Transformation 

Additional Information

Why work for Cornerstone Building Brands?

Our teams are at the heart of our purpose to positively contribute to the communities where we live, work and play. Full-time* team members receive** medical, dental and vision benefits starting day 1. Other benefits include PTO, paid holidays, FSA, life insurance, LTD, STD, 401k, EAP, discount programs, tuition reimbursement, training, and professional development. You can also join one of our Employee Resource Groups which help support our commitment to providing a diverse and inclusive work environment.

*Full-time is defined as regularly working 30+ hours per week. **Union programs may vary depending on the collective bargaining agreement.

Cornerstone Building Brands is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, or protected veteran status and will not be discriminated against on the basis of disability. You can find the Equal Employment Opportunity Poster here. You can also view Your Right to Work Poster here along with This Organizations Participation in E-Verify Poster here. If you'd like to view a copy of the company's affirmative action plan or policy statement, please contact Human Resources at 281-897-7788 or [email protected]. If you have a disability and you believe that you need a reasonable accommodation in order to search for a job opening or to submit an online application, please contact Human Resources at 281-897-7788 or [email protected]. This email is used exclusively to assist disabled job seekers whose disability prevents them from being able to apply online. Only emails received for this purpose will be returned. Messages left for other purposes, such as following up on an application or technical issues not related to a disability, will not receive a response.

California Consumer Privacy Act (CCPA) of 2018

Must be at least 18 years of age to apply.

Notice of Recruitment Fraud
We have been made aware of multiple scams whereby unauthorized individuals are using Cornerstone Building Brand's name and logo to solicit potential job-seekers for employment. In some cases, job-seekers are being contacted directly, both by phone and e-mail. In other instances, these unauthorized individuals are placing advertisements for fake positions with both legitimate websites and fabricated ones. These individuals are typically promising high-paying jobs with the requirement that the job-seeker send money to pay for things such as visa applications or processing fees. Please be advised that Cornerstone Building Brands will never ask potential job-seekers for any sort of advance payment or bank account information as part of the recruiting or hiring process.

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CEO of Cornerstone Building Brands
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Average salary estimate

$135000 / YEARLY (est.)
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$120000K
$150000K

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What You Should Know About Director, Continuous Improvement, Cornerstone Building Brands

At Cornerstone Building Brands in Cary, NC, we're looking for an ambitious and innovative Director, Continuous Improvement to lead our quest for excellence in manufacturing. As the largest manufacturer of external building products in North America, our success hinges on our dedication to operational efficiency across all our sites. In this pivotal role, you'll be at the forefront of driving significant productivity gains, implementing lean manufacturing practices, and collaborating with leadership teams to develop CI roadmaps aligned with our strategic vision. You'll have the opportunity to lead kaizen events, identify areas for improvement, and champion a culture of sustainable process enhancements that not only save costs but also elevate the quality of our products. If you have a strong background in CI processes and a passion for mentoring teams to foster skill development, this role is for you! We value initiative, strategic thinking, and the ability to thrive in a fast-paced environment, with travel involved to ensure you connect with diverse teams across our multiple manufacturing facilities. By joining Cornerstone, you'll play a crucial role in positively impacting communities and contributing to our success story. If you're ready to take on an exciting challenge and lead us toward continuous improvement, we encourage you to apply and join our mission!

Frequently Asked Questions (FAQs) for Director, Continuous Improvement Role at Cornerstone Building Brands
What responsibilities does a Director, Continuous Improvement at Cornerstone Building Brands hold?

The Director, Continuous Improvement at Cornerstone Building Brands is responsible for providing leadership and direction for all CI initiatives across our manufacturing sites. This includes developing a strong lean manufacturing culture, collaborating with regional leadership to craft CI roadmaps, and leading cross-functional efforts to streamline processes. Accountability for financial savings and enhancing operational efficiency through standardization and effective training also falls within this role.

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What qualifications are necessary for the Director, Continuous Improvement position at Cornerstone Building Brands?

To qualify for the Director, Continuous Improvement position at Cornerstone Building Brands, candidates should possess at least a Bachelor's degree, with an MBA preferred, alongside a minimum of 15 years' experience in manufacturing operations. Proven expertise in CI processes and a Six Sigma Black Belt certification are essential. This role requires strong leadership skills, the ability to influence teams, and a successful track record in process improvements.

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How does the Director, Continuous Improvement contribute to financial savings at Cornerstone Building Brands?

The Director, Continuous Improvement plays a critical role in ensuring financial savings by implementing effective CI initiatives that reduce waste, improve process controls, and enhance operational efficiencies across all manufacturing locations at Cornerstone Building Brands. By fostering a culture of continuous improvement and driving consensus for organizational changes, the Director can significantly influence cost reduction and process optimization.

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What is the expected travel for the Director, Continuous Improvement role at Cornerstone Building Brands?

The Director, Continuous Improvement at Cornerstone Building Brands should expect extensive travel as part of their responsibilities. This includes both domestic and potential international travel to engage with various manufacturing facilities and teams. Being able to communicate effectively with all levels within the organization, including leadership, is a vital part of this role.

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What is the work culture like at Cornerstone Building Brands for the Continuous Improvement team?

At Cornerstone Building Brands, the work culture for the Continuous Improvement team is collaborative and focused on professional development. The company values innovation and encourages team members to embrace the principles of lean manufacturing. As a Director, you will lead by example in promoting a culture of sharing knowledge, mentoring future leaders, and fostering an environment that aligns with the company's mission and values.

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Common Interview Questions for Director, Continuous Improvement
Can you describe your experience with lean manufacturing as a Director, Continuous Improvement?

In answering this question, highlight specific instances where you've successfully implemented lean principles, detailing the outcomes achieved. Discuss your familiarity with various lean tools and how you’ve fostered a culture of continuous improvement in previous roles.

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How do you prioritize continuous improvement initiatives across different manufacturing sites?

When discussing your approach, emphasize your methods for assessing needs and resources across sites. Describe how you collaborate with site leadership to align improvement initiatives with strategic objectives and use data to inform your prioritization process.

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Describe a time you led a successful kaizen event.

Share a specific example that illustrates your leadership and facilitation skills during a kaizen event. Explain the focus of the event, the participants involved, and the measurable results achieved post-event, showcasing your ability to drive sustainable improvements.

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What strategies do you use to engage leadership and secure buy-in for CI initiatives?

Talk about your communication strategies, such as presenting data-driven insights that demonstrate potential ROI for CI initiatives. Highlight the importance of collaboration and building strong relationships with stakeholders to secure their support.

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How do you handle resistance to change within an organization?

Discuss your approach to managing change, which may include listening to concerns, providing clear rationale for changes, and engaging employees in the process. Highlight examples of how you've successfully turned around skeptics into supporters.

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What key performance indicators do you think are most important for measuring CI success?

Mention specific KPIs you've used in the past, such as cost reduction percentage, productivity improvement, and quality defect rates. Discuss how you strategically select and track these indicators to evaluate the effectiveness of CI initiatives.

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Describe your experience with data analysis in CI projects.

Provide examples of how you've utilized data to identify problems, assess performance, and measure the effectiveness of improvements. Explain your comfort level with various data analysis tools and methodologies in your CI work.

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How do you promote a culture of continuous improvement throughout the organization?

Talk about initiatives you've implemented to raise awareness of CI principles, such as training programs, workshops, and recognition systems for continuous improvement efforts. Emphasize how you involve employees at all levels to foster engagement.

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What role does teamwork play in your approach to continuous improvement?

Elaborate on how teamwork is fundamental to CI success. Share examples of cross-functional collaborations you've facilitated and describe how these interactions led to innovative solutions and stronger process efficiencies.

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Why are you interested in the Director, Continuous Improvement position at Cornerstone Building Brands?

This is your chance to convey your excitement about the role. Discuss specific aspects of Cornerstone's mission and values that resonate with you and how your personal philosophy aligns with the company’s goals for continuous improvement.

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At Cornerstone Building Brands, our people are what make the difference. Through the core values, consistent behaviors and mindsets embraced by our employees, we have built a culture dedicated to understanding our customers’ needs and what matters...

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March 20, 2025

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