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Mechanical Process Engineer

Company Description

Cornerstone Building Brands, headquartered in Cary, North Carolina, is the largest manufacturer of external building products in North America with over $6 billion in annual revenue and an expansive North American footprint that includes almost 20,000 employees, operating in +70 manufacturing facilities, supported by a network of +80 distribution and branch office facilities. We have a broad product offering with a well-regarded brand portfolio including the #1 position in windows, vinyl siding, metal accessories, metal roofing and wall systems, and insulated metal panels. We believe every building we create, and every part of that building, positively contributes to communities where people live, work and play

Job Description

The Plant Process Engineer is responsible for the development, implementation, and documentation of the manufacturing process. Facilitates the manufacture of all products through continuous process improvement.  Implements new processes to accommodate new part introduction for increased sales.  Reduces material waste, improves quality, increases output, and decrease downtime to improve profitability.

RESPONSIBILITIES

  • Designs the ability to produce a quality product into the process
  • Develop measurement systems required to measure facilities metrics or key process indicators
  • Identify and analyze manufacturing problems to control and improve manufacturing
  • Initiate, manage & participate in safety, quality, cost & process control improvement projects
  • Approve the use of raw materials needed for manufacturing
  • Designs and/or sources equipment for manufacturing processes
  • Manages capital budget projects as assigned
  • Assists R & D effort to implement new formulations, products or process into production
  • Develops all necessary process and audit documentation (i.e. FMEAs, Controls)
  • Plans, Capability Studies, Balanced Line Capacity Models, Flow Analysis, etc.)
  • Assesses existing processes for areas of improvement utilizing Lean Manufacturing concepts (Kaizen, TPM, Value Stream Mapping, etc.) Six Sigma, design of experiment techniques, capability studies, etc.  Includes leading/participation in continuous improvement events
  • Follows all city, state and federal regulatory legislation (RE:  OSHA, EPA, RCRA, UST’s; CERCLA, ECRA, SARA, DOT, etc.)
  • Evaluates and recommends implementation of competitive technology
  • Leads, where applicable, or works in conjunction with plant maintenance to ensure that the facility and equipment are maintained and updated consistent with short- and long-term goals and objectives
  • Provides training, as required, to associates
  • Works in conjunction with Quality Assurance, to monitor and document quality standards
  • Performs other duties as assigned

 

Qualifications

  •  Bachelor’s degree in Mechanical/Chemical Engineering/Plastics Technology preferred. 10+ years of experience in lieu of degree
  • Injection molding experience required 
  • Three or more years of process/manufacturing engineering experience in a plastics/extrusion manufacturing environment, as well as, injection molding. Specific technical knowledge may be required as applicable
  • 5+ years of Lean Manufacturing experience
  • Ability to create and understand drawings and blueprints
  •  Safety and quality minded
  • Proficient in MS Office 
  • MES experience require
  • Must be legally allowed to work in the Unites States, sponsorship not available
  •  Minimal travel required
  • Relocation available 

Additional Information

Cornerstone Building Brands is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, or protected veteran status and will not be discriminated against on the basis of disability. You can find the Equal Employment Opportunity Poster here. You can also view Your Right to Work Poster here along with This Organizations Participation in E-Verify Poster here. If you'd like to view a copy of the company's affirmative action plan or policy statement, please contact Human Resources at 281-897-7788 or [email protected]. If you have a disability and you believe that you need a reasonable accommodation in order to search for a job opening or to submit an online application, please contact Human Resources at 281-897-7788 or [email protected]. This email is used exclusively to assist disabled job seekers whose disability prevents them from being able to apply online. Only emails received for this purpose will be returned. Messages left for other purposes, such as following up on an application or technical issues not related to a disability, will not receive a response.

California Consumer Privacy Act (CCPA) of 2018

Must be at least 18 years of age to apply.

Notice of Recruitment Fraud
We have been made aware of multiple scams whereby unauthorized individuals are using Cornerstone Building Brand's name and logo to solicit potential job-seekers for employment. In some cases, job-seekers are being contacted directly, both by phone and e-mail. In other instances, these unauthorized individuals are placing advertisements for fake positions with both legitimate websites and fabricated ones. These individuals are typically promising high-paying jobs with the requirement that the job-seeker send money to pay for things such as visa applications or processing fees. Please be advised that Cornerstone Building Brands will never ask potential job-seekers for any sort of advance payment or bank account information as part of the recruiting or hiring process.

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CEO of Cornerstone Building Brands
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Average salary estimate

$95000 / YEARLY (est.)
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max
$80000K
$110000K

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What You Should Know About Mechanical Process Engineer, Cornerstone Building Brands

Are you ready to take your engineering career to the next level? Cornerstone Building Brands is looking for a Mechanical Process Engineer to join our team in Gaffney, SC. As a leading manufacturer of external building products, we’re excited to add someone passionate about optimizing manufacturing processes. In this role, you’ll be responsible for developing and implementing innovative manufacturing processes, ensuring we produce top-quality products efficiently. You'll work closely with cross-functional teams to reduce material waste, enhance product quality, and ultimately boost the bottom line. Your expertise in injection molding and lean manufacturing will shine as you evaluate existing processes, implement improvements, and manage projects focused on safety and quality. We believe in continuous learning and improvement, so you’ll have the opportunity to lead training sessions and participate in exciting continuous improvement events. If you're ready to make a significant impact and be part of a dynamic team, this is the role for you!

Frequently Asked Questions (FAQs) for Mechanical Process Engineer Role at Cornerstone Building Brands
What are the key responsibilities of a Mechanical Process Engineer at Cornerstone Building Brands?

As a Mechanical Process Engineer at Cornerstone Building Brands, you will oversee the development, implementation, and documentation of manufacturing processes. Your role includes designing quality production processes, identifying and resolving manufacturing problems, and managing process improvement projects. Additionally, you'll be tasked with evaluating existing processes for potential improvements using lean manufacturing techniques, all while adhering to regulatory requirements.

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What qualifications are required for the Mechanical Process Engineer position at Cornerstone Building Brands?

Candidates applying for the Mechanical Process Engineer position at Cornerstone Building Brands should ideally hold a Bachelor’s degree in Mechanical, Chemical Engineering, or Plastics Technology, although 10+ years of experience may substitute for formal education. You will also need at least three years of experience in process or manufacturing engineering, specifically in plastics or extrusion environments, as well as expertise in injection molding and lean manufacturing principles.

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What skills are important for a Mechanical Process Engineer at Cornerstone Building Brands?

Important skills for a Mechanical Process Engineer at Cornerstone Building Brands include proficiency in understanding and creating technical drawings and blueprints, strong analytical abilities to evaluate and improve manufacturing processes, and excellent communication skills to deliver training and collaborate with teams. Familiarity with MS Office and Manufacturing Execution Systems (MES) is also crucial for success in this role.

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What does the career path look like for a Mechanical Process Engineer at Cornerstone Building Brands?

A Mechanical Process Engineer at Cornerstone Building Brands can expect to grow within a diverse and expansive company. You’ll have opportunities to lead major process improvement initiatives, collaborate with R&D on new product introductions, and manage capital budget projects. With continued professional development, you can advance into senior engineering roles or even managerial positions overseeing teams and larger projects.

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Is relocation assistance provided for the Mechanical Process Engineer role at Cornerstone Building Brands?

Yes, Cornerstone Building Brands offers relocation assistance for the Mechanical Process Engineer role based in Gaffney, SC. This support reflects our commitment to attracting talented individuals to enhance our operations and contribute to our mission of delivering top-quality building products.

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Common Interview Questions for Mechanical Process Engineer
Can you describe your experience with injection molding in a manufacturing environment?

When preparing for this question, draw from your own professional experiences. Discuss specific projects where you successfully implemented injection molding processes, the technologies and methodologies used, and any improvements achieved in quality or efficiency. Highlight your understanding of how injection molding contributes to overall manufacturing performance.

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How do you approach process improvement initiatives?

Explain your process improvement methodology, using lean manufacturing principles as a framework. Detail how you start with data analysis to identify inefficiencies, then illustrate how you engage with cross-functional teams for solutions, and finally implement changes while measuring their impact on production outcomes.

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What types of metrics do you consider essential for monitoring manufacturing processes?

Discuss key performance indicators that drive manufacturing success. Examples may include cycle time, defect rates, yield percentages, and material waste metrics. Emphasize how these metrics inform decisions and guide process improvements, and share experiences where such metrics led to successful project outcomes.

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Can you provide an example of a time you solved a significant manufacturing problem?

Use the STAR (Situation, Task, Action, Result) method to share a relevant experience. Describe the specific situation and the challenge faced, explain the actions you took to address the problem, and conclude with the positive result achieved, including any quantitative improvements.

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What experience do you have with lean manufacturing and Six Sigma methodologies?

Discuss your familiarity with lean and Six Sigma principles and how you’ve applied them in previous roles. Highlight specific lean tools you’ve used and share instances where you led or contributed to projects that utilized these methodologies to reduce waste and enhance efficiency.

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How do you ensure compliance with safety and regulatory standards in manufacturing?

Highlight your understanding of regulatory standards such as OSHA and EPA. Discuss specific safety protocols you’ve implemented in the past and how you ensure all employees are trained and knowledgeable about these regulations to foster a safe working environment.

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Describe your experience with capital project management in a manufacturing setting.

Prepare to describe your project management experience, focusing on how you’ve planned, executed, and monitored capital projects. Share examples that demonstrate your ability to manage budgets, timelines, and cross-department collaborations while achieving project goals successfully.

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How do you handle conflict within a team while working on a project?

Discuss your conflict resolution skills, emphasizing communication and collaboration. Share a specific example of a past conflict, how you addressed it, and the positive outcome that resulted from fostering an open dialogue among team members.

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How do you stay current with advancements in manufacturing technology?

Talk about your commitment to continuous learning in the engineering field. Mention any professional organizations you’re a part of, industry conferences you attend, or publications you read that keep you informed about the latest trends and technologies in manufacturing.

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What role does collaboration play in a Mechanical Process Engineer's responsibilities?

Emphasize the importance of collaboration in your role as a Mechanical Process Engineer. Discuss how working with cross-functional teams—including quality assurance, R&D, and production—enables you to implement successful processes and improvements while ensuring alignment with overall business goals.

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At Cornerstone Building Brands, our people are what make the difference. Through the core values, consistent behaviors and mindsets embraced by our employees, we have built a culture dedicated to understanding our customers’ needs and what matters...

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DATE POSTED
March 20, 2025

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