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Propulsion Mechanical Design Lead

Mach is a defense manufacturing company that builds munitions to help the United States win future wars. Backed by $85M in funding from top venture firms, our small lean team ideates, designs, manufactures, and sells cutting-edge weapons to the Department of Defense.

About Mach Propulsion
Mach Propulsion is redefining the small turbine engine—designing for high-rate production, scalability, modularity, and adaptability to help the United States maintain its edge in a rapidly evolving defense landscape. This is a chance to shape a new kind of propulsion company, one built around modern, automated manufacturing to deliver capable engines at meaningful volumes.

We are seeking a Propulsion Mechanical Design Lead to support the design and development of advanced small engine systems for the next generation of airborne defense platforms. As the Propulsion Mechanical Design Lead, you will oversee the mechanical design function, driving the creation of high-performance, manufacturable propulsion systems that meet the rigorous demands of modern warfare. Your expertise will ensure our engines deliver unmatched reliability, efficiency, and scalability, providing the United States with a decisive technological advantage.

Responsibilities

  • Build out the team and team capability to create class-leading engines.

  • Establish the baseline standard for design, review, and release.

  • Develop and coordinate the development of engine parts, systems, and test equipment to revolutionize the next generation of small turbine engines.

  • Perform basic structural and geometric analysis to ensure minimum part weight/volume while maintaining sufficient design margin, manufacturing capability, and ease of assembly.

  • Assist in assembly, integration, and testing activities for first articles and first flight assets.

  • Research emerging materials and manufacturing processes to continuously improve system performance, throughput, and cost.

  • Oversee and coach team members to assure the quality of work is met and proper documentation of technical data is generated consistent with engineering best practices.

  • Work with suppliers to procure hardware and resolve producibility and quality issues.

Basic Qualifications

  • 10+ years of experience in mechanical engineering, with a focus on engine systems, drivetrain, or complex mechanical systems.

  • Strong expertise in CAD tools (e.g., NX, SolidWorks) and experience with engineering analysis tools (e.g., FEA, CFD).

  • Expert in Geometric Dimensioning and Tolerancing, with a desire to build and coach design standards.

  • Strong understanding of structural design principles, materials science, and manufacturing processes.

  • Bachelor’s degree or higher in Mechanical Engineering, Aerospace Engineering, or a related field.

  • Hands-on experience with prototyping, testing, and iteration of mechanical systems.

Preferred Qualifications

  • Experience designing propulsion systems for unmanned systems, aerospace applications, or defense platforms.

  • Familiarity with defense industry standards, including manufacturability and quality assurance requirements.

  • Expertise in lightweight design optimization and advanced materials for high-performance engines.

  • Hands-on experience with turbine engine development, including assembly, integration, and flight testing.

  • Knowledge of automated manufacturing processes and their application to scalable engine production.

  • Proven ability to lead cross-functional teams in a fast-paced, mission-driven environment.

Benefits at Mach Industries
At Mach Industries, we are committed to supporting the well-being and success of our team members. Our comprehensive benefits package is designed to offer financial security and foster personal and professional growth. Here’s an overview of the benefits available to full-time employees:

Competitive Compensation Package
The salary range for this position is an estimate based on a variety of compensation factors, including experience, education, skills, and business considerations. The actual salary offered may vary. In addition to a competitive base salary, employees may receive equity grants, which are considered part of Mach Industries’ total compensation package.

Healthcare & Wellness Benefits

  • Platinum Healthcare Coverage: For U.S. employees, Mach Industries provides platinum-level coverage for medical, dental, and vision insurance at no cost to the employee, with 90% of coverage for dependents.

Generous Time Off & Leave Policies

  • Holiday Calendar: We offer a generous holiday schedule including 13 holidays.

  • Holiday Shutdown: An additional 10 days off at the end of December.

  • Competitive Paid Time Off (PTO) Policies

Company-Provided Meals

  • Daily Meals & Snacks: Daily catered lunches, fully stocked kitchens with snacks, drinks, a coffee bar, and more!

Retirement & Financial Security

  • 401(k) Plan (U.S. Only): We offer a company 401k with a 5% match to provide for your financial future.

Relocation Assistance
We offer relocation support for eligible positions, ensuring a smooth transition for team members moving for work.

At Mach Industries, we are committed to offering a comprehensive benefits package that supports your health, financial security, and personal growth. We want to ensure you have the tools and resources you need to thrive both inside and outside of work.

Why Mach Industries?
At Mach Industries, we are pioneering the future of defense through scalable, decentralized technologies. You’ll be part of a small, dynamic team tackling some of the hardest engineering problems in modern warfare. Your work will directly contribute to building propulsion systems that power the next generation of autonomous platforms, ensuring global stability and preparedness through innovative, manufacturable designs.

Join us in shaping the future of warfare and securing the American way of life.

Disclosures

This position may require access to information protected under U.S. export control laws and regulations, including the Export Administration Regulations (EAR) and the International Traffic in Arms Regulations (ITAR).  Please note that any offer for employment may be conditioned on authorization to receive software or technology controlled under these U.S. export control laws and regulations without sponsorship for an export license.

The salary range for this role is an estimate based on a wide range of compensation factors, inclusive of base salary only. Actual salary offers may vary based on (but not limited to) work experience, education and training, critical skills, and business considerations. Highly competitive equity grants are included in most offers and are considered part of Mach’s total compensation package. Mach offers benefits such as health insurance, retirement plans, and opportunities for professional development.

Mach is an equal opportunity employer committed to creating a diverse and inclusive workplace. All qualified applicants will be treated with respect and receive equal consideration for employment without regard to race, color, creed, religion, sex, gender identity, sexual orientation, national origin, disability, uniform service, Veteran status, age, or any other protected characteristic per federal, state, or local law, including those with a criminal history, in a manner consistent with the requirements of applicable state and local laws. If you’d like to defend the American way of life, please reach out!

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What You Should Know About Propulsion Mechanical Design Lead, Mach Industries

Join Mach Industries as a Propulsion Mechanical Design Lead in beautiful Huntington Beach, where we are redefining propulsion systems for the future of defense. At Mach, we pride ourselves on creating cutting-edge technologies that empower the United States in modern warfare. This is an exciting opportunity for you to shape a new kind of propulsion company focused on high-rate production and adaptability. In this role, you'll lead a talented team dedicated to designing advanced small engine systems for next-generation aerospace platforms. Your responsibilities will include establishing design standards, developing engine parts, and coordinating testing phases to ensure we're building reliable and efficient propulsion systems. You're not just any mechanical engineer; you will impact the nation's defense capabilities. Your expertise in CAD tools like NX and SolidWorks, along with a deep understanding of engine systems, will guide our innovations. With 10+ years of experience under your belt, you'll help mentor a team committed to engineering excellence. Join us in our mission, where your skills will not only shape engines but also secure a brighter future for all. With competitive compensation and comprehensive benefits, including platinum healthcare and generous time off, there's no better place to grow your career. Step into a role where your work makes a difference and contribute to our mission at Mach Industries today!

Frequently Asked Questions (FAQs) for Propulsion Mechanical Design Lead Role at Mach Industries
What are the key responsibilities of the Propulsion Mechanical Design Lead at Mach Industries?

As a Propulsion Mechanical Design Lead at Mach Industries, you will oversee the mechanical design function, focusing on creating high-performance propulsion systems that meet the demands of modern warfare. You'll be responsible for establishing design standards, developing and coordinating engine parts, conducting structural analysis, and engaging in testing activities for first articles and flight assets. Mentoring team members and collaborating with suppliers also play essential roles in this position.

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What qualifications are required for the Propulsion Mechanical Design Lead position at Mach Industries?

To qualify for the Propulsion Mechanical Design Lead role at Mach Industries, applicants should have a minimum of 10 years of experience in mechanical engineering focused on engine systems, drivetrain, or similar complex mechanical systems. A Bachelor's degree or higher in Mechanical Engineering or Aerospace Engineering is essential, along with strong expertise in CAD tools and experience in engineering analysis. Familiarity with the defense industry and lightweight design optimization is preferred.

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How can a Propulsion Mechanical Design Lead contribute to the team at Mach Industries?

A Propulsion Mechanical Design Lead at Mach Industries contributes by building and mentoring a skilled team focused on designing and manufacturing advanced small turbine engines. By establishing best practices, overseeing product development, and conducting testing, you will help ensure our propulsion systems achieve unmatched reliability and efficiency. Your leadership directly supports our mission to maintain technological superiority in defense.

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What is the work environment like for a Propulsion Mechanical Design Lead at Mach Industries?

At Mach Industries, the work environment is dynamic and collaborative, characterized by a small, lean team that values innovation and flexibility. As a Propulsion Mechanical Design Lead, you'll have the opportunity to tackle complex engineering challenges in a fast-paced setting. With ample support for personal and professional development, this role is ideal for those seeking to make significant contributions to national defense while enjoying a supportive workplace culture.

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What benefits does Mach Industries offer to their Propulsion Mechanical Design Lead employees?

Mach Industries offers a comprehensive benefits package for the Propulsion Mechanical Design Lead position, including a competitive compensation package, platinum healthcare coverage, generous paid time off policies, and retirement plans with company matching. Employees enjoy daily catered lunches and a fully stocked kitchen. Relocation assistance is also provided to ensure a smooth transition for team members joining the Huntington Beach office.

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Common Interview Questions for Propulsion Mechanical Design Lead
Can you describe your experience with CAD tools and how they will help you in the Propulsion Mechanical Design Lead role?

When answering this question, emphasize your proficiency with CAD tools like NX and SolidWorks. Provide specific examples of projects where you utilized these tools to create complex designs or solve engineering problems. Highlight your capability in conducting analyses and ensuring manufacturability through effective design practices.

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What strategies do you use to mentor and develop a team in a dynamic environment?

Outline your mentoring approach, emphasizing open communication, regular feedback, and encouraging team members to take ownership of their projects. Share examples of successful training initiatives or collaborative efforts you've led in the past, ultimately fostering a skillful and cohesive engineering team.

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How do you stay updated on advancements in materials and manufacturing processes relevant to propulsion systems?

Discuss your commitment to continued learning through industry papers, conferences, and networking within the engineering community. Showcase your proactive approach to researching emerging materials and manufacturing techniques, demonstrating how you've applied this knowledge to improve designs or processes.

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Describe a challenging project where you managed the design and development of propulsion systems.

Use the STAR method (Situation, Task, Action, Result) to outline a specific project where you faced difficulties in design or testing. Highlight your problem-solving skills and how your leadership contributed to the project's success while maintaining design standards and project timelines.

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What do you believe are the most important design principles for propulsion systems?

Discuss critical design principles such as reliability, efficiency, manufacturability, and scalability. Emphasize the balance of these principles in your past work and how they impact the effectiveness of propulsion systems in meeting defense objectives.

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How would you approach quality assurance in your design processes?

Explain your experience with quality assurance, including the methods you use to ensure designs meet industry standards. Discuss your familiarity with Geometric Dimensioning and Tolerancing and how thorough documentation and review processes can enhance product quality.

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What experience do you have with assembly and testing of propulsion systems?

Share your hands-on experience with assembly and testing, explaining your specific roles in prototype development, testing phases, and how you worked to achieve project milestones. Stress the importance of collaboration between design and testing teams.

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Can you provide examples of how you've optimized design for manufacturability?

Present specific examples where you collaborated with manufacturing teams to enhance designs for easier production. Highlight any adjustments made to designs that resulted in reduced costs, shorter timelines, or improved assembly processes.

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What role does collaboration play in your work as a mechanical design engineer?

Discuss your collaborative nature and how you've worked effectively within cross-functional teams. Emphasize the importance of communication and how shared goals contribute to successful outcomes in projects, especially in high-stakes environments like defense manufacturing.

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Why are you interested in the Propulsion Mechanical Design Lead position at Mach Industries?

Articulate your passion for working in defense and how Mach's mission resonates with your values. Discuss your excitement about contributing to groundbreaking projects and your eagerness to be part of a community that prioritizes innovative, scalable solutions for the future.

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Full-time, on-site
DATE POSTED
March 27, 2025

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