Overhaul Methods Engineer

As an Overhaul Methods Engineer at Rolls-Royce, your primary responsibilities include developing and verifying Overhaul Methods and Maintenance Instructions for engine assembly and disassembly. You will also support our MRO Network by providing technical guidance and ensuring compliance with design data. Additionally, you'll play a significant role in driving quality and efficiency within the team, utilizing Advanced Product Quality Planning tools to minimize defects and improve processes.

To apply for the Overhaul Methods Engineer position at Rolls-Royce, you should possess an HNC or higher in Engineering, specifically in Mechanical or Aeronautical fields. Experience in manufacturing engineering skills, knowledge of APQP tools, and a solid understanding of Zero Defect principles are essential for this role, as they directly contribute to our quality and compliance goals.

Rolls-Royce is committed to the continuous professional development of its employees. As an Overhaul Methods Engineer, you will have opportunities to gain signatory authority, including Methods Engineering Approvals, and receive coaching to expand your competencies. We believe in empowering our team members to expand their knowledge and skills, ensuring you are effectively supported in your career growth.

As an Overhaul Methods Engineer at Rolls-Royce, you will enjoy a hybrid working model that allows you to split your time between home and our Derby office. This arrangement encourages collaboration when necessary while offering the flexibility to manage your work-life balance effectively. The exact frequency of office attendance will depend on team needs and personal preferences, ensuring a tailored approach to your work environment.

At Rolls-Royce, we seek Overhaul Methods Engineers who exhibit a strong attention to detail, possess excellent technical knowledge of engines, and have an appreciation for compliance with design change regulations. You're expected to be results-driven and capable of working independently in a team environment, making a positive impact on our operations while embracing our core values of safety, integrity, and innovation.

In answering this question, detail your familiarity and hands-on experience with tools like PFMEA, Process Flow Diagrams, and Measurement Systems Analysis. Share specific examples of how you've applied these tools in past roles to improve processes and minimize defects, and relate this experience back to how it aligns with the objectives of the Overhaul Methods Engineer position at Rolls-Royce.

Discuss your systematic approach to developing Overhaul Methods, starting from gathering design inputs to engaging with cross-functional teams for feedback. Emphasize your methods for ensuring quality and compliance, and highlight any specific methodologies or best practices you've used in similar situations to demonstrate your capability.

Your answer should reflect your understanding of engineering drawings and the importance of precision. Discuss strategies such as double-checking designs, seeking clarification from design engineers when needed, and even using specific tools or software to aid in understanding complex designs—a skill crucial for an Overhaul Methods Engineer at Rolls-Royce.

Detail a specific project where you implemented processes that led to Zero Defects. Explain the tools and methodologies you utilized, how you approached challenges, and the overall impact your efforts had on the project outcome. This example should resonate with the values of Rolls-Royce and reflect your dedication to quality.

Share your time management strategies and stress the importance of prioritization in achieving both speed and quality. Discuss any frameworks you've used to balance these demands and provide a concrete example where you successfully met a deadline without compromising quality, linking it back to the engineers' goals in this role.

Highlight the importance of collaboration among cross-functional teams to ensure comprehensive understanding and improvement of processes. Share instances where effective teamwork led to innovative solutions or enhanced operational efficiency, aligning your perspective with Rolls-Royce's collaborative culture.

Explain your approach to verifying Overhaul Methods, including review processes such as First Article Inspection Review and Approval. Discuss the importance of not just verifying, but continuously improving these methods to ensure they meet both operational and safety standards in the context of Rolls-Royce’s MRO framework.

Discuss your coaching philosophy and methods, including practical examples. Emphasize your ability to provide constructive feedback, encourage independent problem solving, and build confidence in junior engineers, which is vital for fostering a knowledgeable and capable team at Rolls-Royce.

Illustrate your commitment to professional development by discussing resources such as industry publications, webinars, and professional networks. Mention how this ongoing training equips you to bring cutting-edge practices and solutions to your role as an Overhaul Methods Engineer at Rolls-Royce.

Tailor your answer to reflect your understanding of Rolls-Royce's values and how your skills and experiences align with the company's goals. Discuss your passion for quality engineering, safety, and teamwork, and how your previous experiences prepare you to contribute positively to the Overhaul Methods Engineering team.