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Quality Engineer 3 - job 1 of 4

Company Description

At Intuitive, we are united behind our mission: we believe that minimally invasive care is life-enhancing care. Through ingenuity and intelligent technology, we expand the potential of physicians to heal without constraints.

As a pioneer and market leader in robotic-assisted surgery, we strive to foster an inclusive and diverse team, committed to making a difference. For more than 25 years, we have worked with hospitals and care teams around the world to help solve some of healthcare's hardest challenges and advance what is possible.

Intuitive has been built by the efforts of great people from diverse backgrounds. We believe great ideas can come from anywhere. We strive to foster an inclusive culture built around diversity of thought and mutual respect. We lead with inclusion and empower our team members to do their best work as their most authentic selves.

Passionate people who want to make a difference drive our culture. Our team members are grounded in integrity, have a strong capacity to learn, the energy to get things done, and bring diverse, real world experiences to help us think in new ways. We actively invest in our team members to support their long-term growth so they can continue to advance our mission and achieve their highest potential.

Join a team committed to taking big leaps forward for a global community of healthcare professionals and their patients. Together, let's advance the world of minimally invasive care.

Job Description

Primary Function of Position

As Intuitive’s da Vinci® Surgical System becomes adopted by an increasing population of hospitals, surgeons and patients, we are building a focused team to drive reliability, quality, and safety to ever-better levels. This focus applies to product in use, product in manufacturing, and product in design. Help us powerfully drive our quality mission in our young and growing company by bringing your hands-on experience in solving tough engineering problems, your fascination with complex electro-mechanical devices, and your passion for the best practices to design, monitor, and improve product and process.

The position is a Quality Engineer-3 based out of Peachtree corners, GA and will support manufacturing and remanufacturing of systems for the Davinci Multiport (MP) business unit.

Essential Job Duties:

  • Initial roles and responsibilities for this position will include the following:
  • 60% involvement in supporting sustaining manufacturing operations, 25% design controls and 15% quality advocacy (quality improvements).
  • Manufacturing support:
    • Support manufacturing processes, including failure analysis, documentation review and approval, tooling qualification, and defect containments.
    • Ensure manufacturing activities follow ISI procedures and regulations.
    • Support development and execution of process validation and verification test plans, protocols, and reports.
    • Maintain site level process FMEA and risk management files and update as required.
    • Support production ramp and work cross functionally on issue and support continuous improvement projects.
    • Support investigation and disposition of non-conformances, both internal and supplier related.
  • Product development:
    • Support various product and subsystem type design changes (not a full design quality support)
    • Participate in risk management process ensuring that the essential performance aspects are correctly mitigated in the product quality plans.
    • Ensure design changes are established and implemented according to ISI standards and applicable regulations.
    • Recommend design processes and methods to meet quality goals (DFX, etc.).
  • Quality Advocacy:
    • Develop and apply corporate-level quality metrics.
    • Ensure the quality system requirements are effectively established and maintained.
    • Lead and manage quality initiatives in one or more areas of product and processes quality.
    • Evaluates deviations and non-conformances and supports resolution of quality issues
    • Supports process validation and verification.
  • Perform risk analysis and determines quality disposition for variance requests and non-conformances
  • Represents the department cross-functionally in meetings that may include senior and external personnel
  • Releases process and document changes through engineering change orders and deviations using ISI change control process
  • Escalates to direct management all quality issues that could impact patient safety or surgical efficacy
  • Ensures successful, on-time completion of department projects, communicates constraints to direct management when successful project completion is at risk.
  • Performs other duties as assigned by the management.

Qualifications

Required Skills and Experience

  • Competency Requirements: In order to adequately perform the responsibilities of this position the individual must possess:
  • Minimum Education: Bachelor degree in electrical, mechanical or system engineering, math, or physics. Advanced degree preferred.
  • 4+ years of relevant experience in medical device or manufacturing environment.
  • Demonstrated proficiencies of CFR 21 820/ ISO 13485 requirements for making process or design changes.
  • Understands product risk management, experience in generate FMEA and process FMEA.
  • Understands Design Controls, Change Controls, Product, and Engineering Processes.
  • Proficient with generate and execute Qualification and Validation protocol and Quality Assurance Procedures.
  • Experienced in leading product containment and rework activities.
  • Proficient in SPC & Six Sigma methodology and tools (e.g. uses DMAIC process and basic tools such as 5 Why's, control charts, fishbone diagram).
  • Understands typical Excel data analysis operations (e.g. Vlookup, Pivot table and pivot chart functions) Able to create Multi-source report, trends, and interprets data with minimal oversight.
  • Capable of thinking independently and make decision based on limited information.
  • Ability to communicate effectively both verbally and in writing Integrity: Accepting and adhering to high ethical, moral, and personal dealing with others values in decisions, communications, actions, and when Dealing with others
  • Ability to work independently and handle tasks with competing priorities effectively.

Additional Information

Due to the nature of our business and the role, please note that Intuitive and/or your customer(s) may require that you show current proof of vaccination against certain diseases including COVID-19.  Details can vary by role.

Intuitive is an Equal Employment Opportunity. We provide equal employment opportunities to all qualified applicants and employees, and prohibit discrimination and harassment of any type, without regard to race, sex, pregnancy, sexual orientation, gender identity, national origin, color, age, religion, protected veteran or disability status, genetic information or any other status protected under federal, state, or local applicable laws.

Mandatory Notices

We will consider for employment qualified applicants with arrest and conviction records in accordance with fair chance laws.

Preference will be given to qualified candidates who do not reside, or plan to reside, in Alabama, Arkansas, Delaware, Florida, Indiana, Iowa, Louisiana, Maryland, Mississippi, Missouri, Oklahoma, Pennsylvania, South Carolina, or Tennessee.

We provide market-competitive compensation packages, inclusive of base pay, incentives, benefits, and equity. It would not be typical for someone to be hired at the top end of range for the role, as actual pay will be determined based on several factors, including experience, skills, and qualifications. The target salary ranges are listed.

Average salary estimate

$105000 / YEARLY (est.)
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$90000K
$120000K

If an employer mentions a salary or salary range on their job, we display it as an "Employer Estimate". If a job has no salary data, Rise displays an estimate if available.

What You Should Know About Quality Engineer 3, Intuitive

As a Quality Engineer 3 at Intuitive, based in Peachtree Corners, GA, you will embark on an exciting journey where innovation meets care. You will be part of an enthusiastic team focusing on the growing adoption of the da Vinci® Surgical System. Your primary responsibility will be to elevate reliability, quality, and safety within our manufacturing and design processes. Imagine engaging with complex electro-mechanical devices and leveraging your hands-on expertise to solve tough engineering challenges. Your involvement will span various responsibilities; from manufacturing support to quality advocacy, ensuring adherence to regulations, conducting failure analysis, and driving continuous improvement projects. You will also delve into product development through supporting design changes and risk management processes. Here, you can't just hold a title; you get to champion the cause of quality and patient safety every day, making a real difference in the world of healthcare. With a dynamic, diverse culture ingrained in integrity and creativity, Intuitive fosters a work environment where your contributions directly impact lives. Whether you’re developing quality metrics or leading quality initiatives, you’ll play a pivotal role in shaping the future of minimally invasive care. Join us at Intuitive, where your work truly matters, and let's shape the world of healthcare together!

Frequently Asked Questions (FAQs) for Quality Engineer 3 Role at Intuitive
What are the main responsibilities of a Quality Engineer 3 at Intuitive?

The main responsibilities of a Quality Engineer 3 at Intuitive include supporting manufacturing operations, participating in product design controls, and advocating for quality improvements. You will engage in failure analysis, documentation review, and manage quality initiatives to ensure compliance with ISI procedures and regulations. Moreover, this role involves collaborating cross-functionally to support process validation, risk management processes, and managing non-conformances, all crucial for maintaining product quality and safety.

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What qualifications are required for the Quality Engineer 3 position at Intuitive?

To qualify for the Quality Engineer 3 position at Intuitive, candidates need a Bachelor’s degree in engineering, math, or physics, with an advanced degree preferred. They should also have a minimum of 4 years of relevant experience in medical devices or manufacturing. Important proficiencies include a strong understanding of CFR 21 820 and ISO 13485 requirements, knowledge in risk management, and familiarity with Quality Assurance Procedures. Moreover, candidates must demonstrate strong communication skills and the ability to work independently.

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What skills are essential for success as a Quality Engineer 3 at Intuitive?

Essential skills for success as a Quality Engineer 3 at Intuitive include proficiency in Six Sigma methodologies and quality control tools such as statistical process control and root cause analysis. Candidates should also be skilled in data analysis using Excel, capable of creating multi-source reports and interpreting complex data with minimal guidance. Strong decision-making abilities and effective communication skills are vital for navigating cross-functional collaboration and demonstrating integrity in all dealings.

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How does the Quality Engineer 3 role at Intuitive support product safety and efficacy?

The Quality Engineer 3 role at Intuitive directly supports product safety and efficacy by overseeing compliance with regulatory standards and conducting thorough investigations of non-conformances. This position involves developing and implementing risk management plans, validating manufacturing processes, and ensuring quality metrics are established. By leading quality initiatives and advocating for best practices, the Quality Engineer 3 plays a crucial role in minimizing risks associated with medical devices and ensuring that they perform optimally in surgical settings.

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What kind of work culture can a Quality Engineer 3 expect at Intuitive?

At Intuitive, a Quality Engineer 3 can expect a work culture that thrives on inclusion, diversity, and a shared mission of enhancing life through minimally invasive care. With a strong emphasis on integrity, collaboration, and continuous learning, the culture encourages team members to bring their authentic selves to work. The environment is designed to support personal and professional growth, fostering an innovative mindset where everyone's ideas are valued and where you can make a real impact in the healthcare industry.

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Common Interview Questions for Quality Engineer 3
Can you explain your experience with quality control processes as a Quality Engineer 3?

Highlight your experience with quality control processes, specifically mentioning any exposure to compliance with ISO 13485 and CFR 21 820. Explain how you've contributed to process validation, risk analysis, and non-conformance investigations in previous roles.

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How do you approach failure analysis in a manufacturing environment?

Discuss your systematic approach to failure analysis, including your use of tools like root cause analysis and how you incorporate team collaboration and data-driven decision-making to determine the best course of action for resolution.

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What experience do you have with statistical process control and Six Sigma methodologies?

Provide examples of how you've applied statistical process control in past projects and any Six Sigma certifications you hold. Detail how these methodologies improved product quality or reduced defects in your previous roles.

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How do you ensure compliance with regulatory requirements in your quality engineering work?

Explain your familiarity with regulatory requirements such as ISO 13485 and how you integrate these into daily manufacturing processes. Discuss your experience leading audits or creating compliance documentation.

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Can you describe a time when you led a quality improvement initiative?

Share a specific example of a quality improvement project you led, detailing the objectives, methodologies used, and the outcomes achieved. Highlight how you engaged cross-functional teams in this initiative.

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How do you manage competing priorities in a fast-paced environment?

Discuss your time management strategies, like prioritizing tasks based on urgency and impact. Provide examples of how you've successfully met deadlines while maintaining quality in your work.

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What strategies do you use for effective communication within cross-functional teams?

Highlight your approach to maintaining transparent communication among team members, including techniques like regular check-ins and utilizing collaborative platforms for project tracking.

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How would you handle a non-conformance issue that could impact patient safety?

Detail your approach to handling non-conformance issues, emphasizing the importance of immediate reporting and escalation. Discuss how you would conduct a thorough investigation and implement corrective actions to mitigate risk.

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Describe your experience with process validation and verification testing.

Explain your role in designing and executing validation protocols, emphasizing the importance of thorough documentation and how you ensure that all test results meet predetermined acceptance criteria.

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What motivates you to work in the quality engineering field, particularly in medical devices?

Share your passion for improving healthcare outcomes through quality engineering. Elaborate on how your interest in innovative technology drives you to enhance product quality and better patient safety.

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Founded in 1995, Intuitive Surgical, Inc develops, manufactures and markets robotic technologies designed to improve clinical outcomes and help patients return more quickly to active and productive lives. The company is headquartered in Sunnyvale,...

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DATE POSTED
March 21, 2025

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